IP Library Granted Patent US 12,290,451
Granted Patent B2
US 12,290,451 · App. 17/689,008 · Granted May 6, 2025

Apparatus and method for evaluating knee geometry

Inventors: J. Dean Cole (Orlando, FL); Franz W. Kellar (Gastonia, NC); Michael D. Bissette (Belmont, NC); Franz Austen Kellar (Gastonia, NC); Harold L. Crowder (Concord, NC)
Assignee: DYNAMIC BALANCER SYSTEMS LLC
A61F2/4657A61B5/4533A61B5/4585A61B34/10A61B34/20A61F2/461G01L5/16G16H10/60G16H20/40G16H40/20G16H40/67G16H50/20A61B5/6847A61B2017/0268A61B2034/105A61B2034/256A61B2090/064A61B2090/3983A61F2002/4633A61F2002/4666
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Quick Facts
Patent No.
US 12,290,451
App. No.
17/689,008
Granted
May 6, 2025
Kind
B2
Abstract

A method of evaluating a human knee joint which includes a femur bone, a tibia bone, a patella bone, a patellar tendon, and ligaments, wherein the ligaments and patellar tendon are under anatomical tension to connect the femur and tibia together, creating a load-bearing articulating joint, the method including: inserting into the knee joint a gap balancer that includes a tibial interface surface, an opposed femoral interface surface, and at least one force sensor, the method including: providing an electronic receiving device; moving the knee joint through at least a portion of its range of motion; while moving the knee joint, using the electronic receiving device to collect data from the at least one force sensor; processing the collected data to produce a digital geometric model of at least a portion of the knee joint; and storing the digital geometric model for further use.

Claims (24)

1. A method of evaluating a human knee joint which includes a femur bone, a tibia bone, a patella bone, and ligaments, wherein the ligaments are under anatomical tension to connect the femur and tibia together, creating a load-bearing articulating joint, the method comprising:

without making a tibial plateau cut, inserting into the knee joint a gap balancer that includes a tibial interface surface, an opposed femoral interface surface, and at least one force sensor, wherein the force sensor has at least a two-axis array resolution, with the gap balancer in a retracted position;

moving the gap balancer towards an extended position, so as to urge the tibia and the femur apart and apply tension to ligaments of the knee joint;

providing an electronic receiving device;

moving the knee joint through at least a portion of its range of motion;

while moving the knee joint, using the electronic receiving device to collect data from the at least one force sensor;

processing the collected data to produce a digital geometric model of at least a portion of the knee joint; and

storing the digital geometric model for further use.

2. The method of claim 1 wherein the data includes information from an array of tibial force sensors and an array of femoral force sensors.

3. The method of claim 1 wherein the gap balancer includes one or more individual devices, each one of the one or more individual devices placed in a single compartment of the knee joint.

4. The method of claim 1 further comprising:

computing one or more tool paths passing through the knee joint;

coupling at least one tracking marker to the knee joint;

receiving data representing an actual position and orientation of a tool relative to the at least one tracking marker;

moving a tool along the one or more tool paths, with reference to the data, so as to remove bone from the knee joint, thereby forming a machined feature in the knee joint.

5. The method of claim 1 wherein the two-axis array lies on a non-planar surface.

6. The method of claim 1 wherein the force sensor also produces position or displacement data.

7. The method of claim 6 further comprising force and displacement data being shown graphically to a user.

8. The method of claim 1 further comprising:

connecting at least one position tracking sensor directly or indirectly to the knee joint;

collecting position data from the position tracking sensor while moving the knee joint; and,

using the position data and the force data to produce the geometric model.

9. The method of claim 1 wherein the patella remains in its native anatomical position during all steps of the method.

10. The method of claim 1 wherein the data is compiled in a database and learning system.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2024
From: LITTLE ENGINE LLC
To: DYNAMIC BALANCER SYSTEMS LLC
Reel/Frame 069710/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: COLE, J. DEAN; KELLAR, FRANZ W.; BISSETTE, MICHAEL D.; KELLAR, FRANZ AUSTEN; CROWDER, HAROLD L.
To: LITTLE ENGINE, LLC
Reel/Frame 059192/0468 →
Continuity (3)
Continuation 17145326 · Jan 9, 2021
Provisional Application 63027101 · May 19, 2020
Related Publication 20220183859A1 · Jun 16, 2022
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