IP Library Granted Patent US 11,990,698
Granted Patent B2
US 11,990,698 · App. 17/690,745 · Granted May 21, 2024

Terminal for flat flexible cable having structured dimples

Inventors: Ryan David Hetrick (Middletown, PA); John Mark Myer (Middletown, PA); Marjorie Kay Myers (Middletown, PA)
Assignee: TE Connectivity Solutions GmbH
H01R12/68H01R12/592
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Quick Facts
Patent No.
US 11,990,698
App. No.
17/690,745
Granted
May 21, 2024
Kind
B2
Abstract

A conductive terminal for a flat flexible cable comprises a first contact surface, and a second contact surface opposing the first contact surface. The first and second contact surfaces define a space therebetween for receiving a flat flexible cable along a longitudinal direction of the terminal. A structure of protruding elements is defined on the first contact surface and includes a plurality of protruding elements extending from the first contact surface in a direction of the second contact surface. The structure of protruding elements includes at least one protruding element having a first height, and at least one protruding element having a second height, distinct from the first height.

Claims (29)

1. A conductive terminal for a flat flexible cable having an exposed conductor, comprising:

a first contact surface comprising a spring arm; and

a second contact surface comprising a spring arm opposing the first contact surface, the first and second contact surfaces defining a space therebetween for receiving and holding therebetween by a force from the spring arms a flat flexible cable along a longitudinal direction of the terminal; and

a plurality of protruding elements defined on the first contact surface, the protruding elements continuously adjacent one another and extending from the first contact surface in a direction of the second contact surface and including at least one protruding element having a first height, and at least one protruding element having a second height, distinct from the first height wherein at least one of the first and second contact surfaces makes electrical contact with the exposed conductor.

2. The terminal of claim 1 , wherein the plurality of protruding elements include a first row of protruding elements extending in the longitudinal direction of the terminal.

3. The terminal of claim 2 , wherein the plurality of protruding elements include a second row of protruding elements arranged adjacent to the first row of protruding elements and extending in the longitudinal direction, and a third row of protruding elements arranged adjacent the first row of protruding elements on a side opposite the second row of protruding elements and extending in the longitudinal direction.

4. The terminal of claim 3 , wherein the protruding elements of the first row of protruding elements having a height greater than a height of the protruding elements of the second and third rows of protruding elements.

5. The terminal of claim 4 , wherein respective protruding elements of the first, second and third rows are aligned in columns in a lateral direction of the terminal.

6. The terminal of claim 1 , wherein each of the columns of protruding elements define an undulating cross-section in a lateral direction of the terminal.

7. The terminal of claim 6 , wherein each of the rows of protruding elements define an undulating cross-section in the longitudinal direction of the terminal.

8. The terminal of claim 1 , wherein each of the plurality of protruding elements defines an elongated dome-shape extending in the longitudinal direction.

9. A terminal assembly, comprising:

a conductive terminal, including:

a first contact surface comprising a spring arm; and

a second contact surface comprising a spring arm opposing the first contact surface, the first and second contact surfaces defining a space therebetween for receiving a flat flexible cable along a longitudinal direction of the terminal height, a force from the spring arms causing at least one of the first and second contact surfaces to make electrical contact with the exposed conductor; and

a structure with protruding elements defined on the first contact surface, the structure comprising a plurality of continuously adjacent protruding elements extending from the first contact surface in a direction of the second contact surface and including at least one protruding element having a first height, and at least one protruding element having a second height, distinct from the first height; and

a flat flexible cable having a conductor exposed through an insulation material and received within the space between the first and second contact surfaces of the terminal.

10. The assembly of claim 9 , wherein the plurality of protruding elements include a first plurality of extending from the first contact surface and into the space to a first height, and a second plurality of extending from the first contact surface and into the space to a second height less than the first height.

11. The assembly of claim 10 , wherein the exposed conductor of the flat flexible cable is arranged in abutting contact with the first contact surface, and the insulation material is arranged on a side of the flat flexible cable opposite an exposed face of the conductor and abuts the second contact surface.

12. The assembly of claim 10 , wherein the terminal includes a first arm and a second arm, the first arm defining the first contact surface and the second arm defining the second contact surface, the first arm movable relative to the second arm between a receiving position and a clamping position for selectively fixing the flat flexible cable between the first and second contact surfaces.

13. The assembly of claim 12 , wherein the terminal includes a latching tab extending between the first and second arms for fixing the terminal in the clamping position.

14. The assembly of claim 9 , wherein the conductor of the flat flexible cable is welded to the second contact surface.

15. The assembly of claim 14 , wherein the insulation material is melted on the first contact surface and adopts a shape of the plurality of protruding elements.

16. The assembly of claim 9 , wherein the plurality of protruding elements include:

a first row of protruding elements extending in the longitudinal direction of the terminal;

a second row of protruding elements arranged adjacent to the first row of protruding elements and extending in the longitudinal direction; and

a third row of protruding elements arranged adjacent the first row of protruding elements on a side opposite the second row of protruding elements and extending in the longitudinal direction.

17. The assembly of claim 16 , wherein the protruding elements of the first row of protruding elements have a height greater than a height of the protruding elements of the second and third rows of protruding elements.

18. The assembly of claim 17 , wherein respective protruding elements of the first, second and third rows are aligned in columns in a lateral direction of the terminal, each of the columns of protruding elements and each of the rows of protruding elements define an undulating cross-section in the lateral and longitudinal directions of the terminal, respectively.

Assignments (2)
MERGER Recorded Jun 7, 2022
From: TE CONNECTIVITY SERVICES GMBH
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 060305/0923 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2022
From: HETRICK, RYAN DAVID; MYER, JOHN MARK; MYERS, MARJORIE KAY
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 059589/0270 →
Continuity (1)
Related Publication 20230291137A1 · Sep 14, 2023