IP Library Granted Patent US 11,669,040
Granted Patent B2
US 11,669,040 · App. 17/691,298 · Granted Jun 6, 2023

Replaceable unit for an electrophotographic image forming device having positioning features for electrical contacts

Inventors: Jeremy Keith Payne (Georgetown, KY); Edward Lynn Triplett (Lexington, KY)
Assignee: Lexmark International, Inc.
G03G21/1652G03G15/0863G03G15/0865G03G15/0877G03G21/1821G03G21/1867G03G21/1871G03G2221/166
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Quick Facts
Patent No.
US 11,669,040
App. No.
17/691,298
Granted
Jun 6, 2023
Kind
B2
Abstract

A replaceable unit for an electrophotographic image forming device according to one example embodiment includes an electrical contact positioned on a first side of a housing of the replaceable unit for contacting an electrical contact in the image forming device. A guide on the first side of the housing is positioned closer to a front of the housing than the electrical contact and leads rearward toward the electrical contact. The guide includes an inside surface that faces inward sideways toward a second side of the housing. At least a portion of the inside surface is angled inward sideways from front to rear permitting contact between the inside surface and an electrical connector in the image forming device to draw the electrical connector in the image forming device inward sideways relative to the replaceable unit during insertion of the replaceable unit into the image forming device.

Claims (20)

1. A replaceable unit for an electrophotographic image forming device, comprising:

a housing having a top, a bottom, a front, and a rear positioned between a first side and a second side of the housing, the housing has a reservoir for holding toner;

an electrical contact on the first side of the housing for contacting a corresponding electrical contact in the image forming device when the replaceable unit is installed in the image forming device; and

a tapered guide surface on the first side of the housing positioned in front of the electrical contact of the replaceable unit and leading rearward toward the electrical contact of the replaceable unit, the tapered guide surface faces inward sideways toward an outer side surface of the first side of the housing, the tapered guide surface is spaced outward sideways from the outer side surface of the first side of the housing with a gap between the tapered guide surface and the outer side surface of the first side of the housing, the tapered guide surface tapers inward sideways in a direction from the front to the rear permitting contact between the tapered guide surface and an electrical connector in the image forming device to move the electrical connector in the image forming device inward sideways relative to the replaceable unit during insertion of the replaceable unit into the image forming device with the front of the housing leading.

2. The replaceable unit of claim 1 , wherein the electrical contact of the replaceable unit is positioned within a pocket on the first side of the housing, the pocket includes a frontward facing opening permitting the electrical connector in the image forming device to enter the pocket when the replaceable unit is installed in the image forming device.

3. The replaceable unit of claim 1 , wherein the tapered guide surface includes a first tapered guide surface and a second tapered guide surface, the first tapered guide surface is spaced above the second tapered guide surface with a gap between the first tapered guide surface and the second tapered guide surface.

4. The replaceable unit of claim 1 , further comprising a vertical guide on the first side of the housing positioned in front of the electrical contact of the replaceable unit, the vertical guide leads rearward toward the electrical contact of the replaceable unit, the vertical guide is unobstructed permitting the vertical guide to contact the electrical connector in the image forming device during insertion of the replaceable unit into the image forming device.

5. The replaceable unit of claim 4 , wherein the vertical guide includes a top guide and a bottom guide, the top guide is spaced above the bottom guide with a gap between the top guide and the bottom guide, the top guide includes a bottom surface that faces a top surface of the bottom guide, the bottom surface of the top guide and the top surface of the bottom guide are unobstructed permitting the bottom surface of the top guide and the top surface of the bottom guide to contact the electrical connector in the image forming device during insertion of the replaceable unit into the image forming device.

6. The replaceable unit of claim 5 , wherein at least a portion of the bottom surface of the top guide is angled downward in the direction from the front to the rear and at least a portion of the top surface of the bottom guide is angled upward in the direction from the front to the rear permitting contact between the bottom surface of the top guide and the electrical connector in the image forming device and between the top surface of the bottom guide and the electrical connector in the image forming device to align the electrical connector in the image forming device vertically during insertion of the replaceable unit into the image forming device.

7. The replaceable unit of claim 1 , wherein the electrical contact of the replaceable unit is electrically connected to processing circuitry positioned on the replaceable unit.

8. A replaceable unit for an electrophotographic image forming device, comprising:

a housing having a top, a bottom, a front, and a rear positioned between a first side and a second side of the housing, the housing has a reservoir for holding toner;

an electrical contact on the first side of the housing for contacting a corresponding electrical contact in the image forming device when the replaceable unit is installed in the image forming device; and

a tapered guide surface on the first side of the housing positioned closer to the front of the housing than the electrical contact of the replaceable unit is to the front of the housing, the tapered guide surface leads rearward toward the electrical contact of the replaceable unit, the tapered guide surface faces inward sideways toward an outer side surface of the first side of the housing, the tapered guide surface is unobstructed permitting the tapered guide surface to contact an electrical connector in the image forming device during insertion of the replaceable unit into the image forming device, the tapered guide surface tapers inward sideways in a direction from the front to the rear permitting contact between the tapered guide surface and the electrical connector in the image forming device to move the electrical connector in the image forming device inward sideways relative to the replaceable unit during insertion of the replaceable unit into the image forming device with the front of the housing leading.

9. The replaceable unit of claim 8 , wherein the electrical contact of the replaceable unit is positioned within a pocket on the first side of the housing, the pocket includes a frontward facing opening permitting the electrical connector in the image forming device to enter the pocket when the replaceable unit is installed in the image forming device.

10. The replaceable unit of claim 8 , wherein the tapered guide surface includes a first tapered guide surface and a second tapered guide surface, the first tapered guide surface is spaced above the second tapered guide surface with a gap between the first tapered guide surface and the second tapered guide surface.

11. The replaceable unit of claim 8 , further comprising a vertical guide on the first side of the housing positioned closer to the front of the housing than the electrical contact of the replaceable unit is to the front of the housing, the vertical guide leads rearward toward the electrical contact of the replaceable unit, the vertical guide is unobstructed permitting the vertical guide to contact the electrical connector in the image forming device during insertion of the replaceable unit into the image forming device.

12. The replaceable unit of claim 11 , wherein the vertical guide includes a top guide and a bottom guide, the top guide is spaced above the bottom guide with a gap between the top guide and the bottom guide, the top guide includes a bottom surface that faces a top surface of the bottom guide, the bottom surface of the top guide and the top surface of the bottom guide are unobstructed permitting the bottom surface of the top guide and the top surface of the bottom guide to contact the electrical connector in the image forming device during insertion of the replaceable unit into the image forming device.

13. The replaceable unit of claim 12 , wherein at least a portion of the bottom surface of the top guide is angled downward in the direction from the front to the rear and at least a portion of the top surface of the bottom guide is angled upward in the direction from the front to the rear permitting contact between the bottom surface of the top guide and the electrical connector in the image forming device and between the top surface of the bottom guide and the electrical connector in the image forming device to align the electrical connector in the image forming device vertically during insertion of the replaceable unit into the image forming device.

14. The replaceable unit of claim 8 , wherein the electrical contact of the replaceable unit is electrically connected to processing circuitry positioned on the replaceable unit.

Assignments (5)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: PAYNE, JEREMY KEITH; TRIPLETT, EDWARD LYNN
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 059221/0874 →