Method and system for manufacturing glass
A process for transitioning molten glass in a glass furnace from one color to another color while minimizing the production of out-of-color specification transition glass. During the transition, a compensating agent is introduced into the molten glass to adjust the color of the molten glass being discharged from the furnace so that the discharged molten glass meets a target color specification, which effectively results in acceleration of the furnace color change compared to other conventional methods.
1. A method of manufacturing glass comprising:
melting a glass batch in a continuous glass furnace to produce molten glass having a first glass composition and a first color, the first color being defined by a first color specification;
transitioning the molten glass in the furnace from the first glass composition to a second glass composition having a second color by modifying the glass batch with respect to at least one element or compound, the second color being defined by a second color specification;
introducing a compensating agent into the molten glass separate from, and downstream of, the glass batch so that molten glass exiting the furnace continues to meet either the first color specification or the second color specification while the molten glass in the furnace is transitioning from the first glass composition to the second glass composition; and
monitoring at least one of the composition or the color, or both, of the molten glass in the furnace during the transition of the molten glass from the first glass composition to the second glass composition.
2. The method set forth in claim 1 , wherein the glass batch comprises a mixture of glass-forming materials.
3. The method set forth in claim 1 , wherein the at least one element or compound comprises a colorant material.
4. The method set forth in claim 1 , wherein the compensating agent is introduced into the molten glass in the form of frit glass.
5. The method set forth in claim 1 , wherein the glass batch is melted in a melting tank of the furnace, and the compensating agent is introduced into the molten glass in a forehearth of the furnace positioned downstream of the melting tank.
6. The method set forth in claim 5 , wherein the compensating agent is formulated to adjust the composition of the molten glass in the forehearth so that the molten glass being discharged from the furnace meets the first color specification of the first glass composition during the transition from the first glass composition to the second glass composition.
7. The method set forth in claim 5 , wherein the compensating agent is formulated to adjust the composition of the molten glass in the forehearth so that the molten glass being discharged from the furnace meets the second color specification of the second glass composition during the transition from the first glass composition to the second glass composition.
8. The method set forth in claim 1 , wherein transitioning the molten glass in the furnace from the first glass composition to the second glass composition includes introducing, eliminating, or modifying an amount of the at least one element or compound in the glass batch.
9. The method set forth in claim 8 , wherein, during the transition from the first glass composition to the second glass composition, the compensating agent is introduced into the molten glass in an amount corresponding to the amount of the at least one element or compound that is introduced, eliminated, or modified in the glass batch.
10. A method of manufacturing glass comprising:
melting a glass batch in a continuous glass furnace to produce molten glass having a first color;
transitioning the molten glass in the furnace from the first color to a second color by introducing, eliminating, or modifying an amount of at least one colorant material in the glass batch; and
introducing a compensating agent into the molten glass flowing through the furnace separate from, and downstream of, the glass batch during the transition of the molten glass from the first color to the second color, wherein the compensating agent is introduced into the molten glass in an amount that maintains a target color specification in molten glass being discharged from the furnace.
11. The method set forth in claim 10 , wherein the furnace comprises a melting tank and a forehearth, the melting tank defining a melting chamber and a refining chamber separated by a submerged passageway and wherein the refining chamber is positioned downstream of the melting chamber, the method comprising melting the glass batch in the melting chamber of the melting tank and introducing the compensating agent into the refining chamber of the melting tank or the forehearth.
12. The method set forth in claim 11 , wherein, once the molten glass in the melting tank achieves the second color, the method further comprises:
stopping the introduction of the compensating agent in the refining chamber or the forehearth;
preventing molten glass flow between the refining chamber and the forehearth of the furnace, and
flushing the forehearth of the furnace.
13. The method set forth in claim 12 , wherein, after the forehearth of the furnace has been flushed, the method further comprises:
directing molten glass having the second color to flow from the refining chamber of the melting tank into the forehearth of the furnace; and
producing glass articles from the molten glass exiting the forehearth end of the furnace.
14. The method set forth in claim 11 , comprising:
prior to the transition of the molten glass from the first color to the second color, discharging molten glass from the forehearth of the furnace and producing glass articles having the first color therefrom;
during the transition of the molten glass from the first color to the second color, discharging molten glass from the forehearth of the furnace and producing glass articles having a color corresponding to the target color specification; and
after the transition of the molten glass from the first color to the second color, discharging molten glass from the forehearth of the furnace and producing glass articles having the second color.
15. The method set forth in claim 10 , wherein transitioning the molten glass in the furnace from the first color to the second color includes introducing a colorant material into the glass batch, and, during the transition of the molten glass from the first color to the second color, the compensating agent comprises a corresponding amount of the same colorant material or a different colorant material.
16. The method set forth in claim 10 , wherein transitioning the molten glass in the furnace from the first color to the second color includes eliminating a colorant material from the glass batch, and, during the transition of the molten glass from the first color to the second color, the compensating agent comprises a corresponding amount of the same colorant material or a different colorant material.
17. The method set forth in claim 16 , wherein the compensating agent comprises a decolorizer.
18. A method of manufacturing glass comprising:
melting a glass batch in a melting tank of a continuous glass furnace to produce molten glass having a first color;
directing the molten glass from the melting tank into a forehearth;
transitioning the molten glass in the melting tank from the first color to a second color by modifying the glass batch with respect to at least one element or compound;
introducing a compensating agent into the molten glass in the forehearth during the transition of the molten glass in the melting tank from the first color to the second color to achieve a target color specification in molten glass being discharged from the forehearth; and
adjusting the introduction of the compensating agent into the molten glass in the forehearth to maintain a color of the molten glass being discharged from the forehearth at the target color specification during the transitioning of the molten glass in the melting tank from the first color to the second color.