IP Library Granted Patent US 11,701,867
Granted Patent B2
US 11,701,867 · App. 17/693,750 · Granted Jul 18, 2023

Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite

Inventor: Peter Chan (Smithfield, AU)
Assignee: Flooring Industries Limited, SARL
B32B21/042B27N3/00B27N7/005B32B7/12B32B21/08B32B21/14B32B37/06B32B37/10B32B37/12B32B38/0004E04F15/045E04F15/046B32B37/08B32B37/1284B32B38/06B32B2037/1253B32B2037/262B32B2038/166B32B2255/08B32B2255/26B32B2307/718B32B2309/025B32B2309/04B32B2309/105B32B2317/16B32B2419/04B32B2451/00B32B2471/00E04F15/02038E04F2201/0146E04F2201/0153E04F2201/023
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Quick Facts
Patent No.
US 11,701,867
App. No.
17/693,750
Granted
Jul 18, 2023
Kind
B2
Abstract

A decorative panel including a substrate material and a decorative top layer, wherein the decorative top layer includes at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

Claims (12)

1. A decorative panel comprising a substrate material and a decorative top layer, wherein the decorative top layer comprises at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

2. The decorative panel of claim 1 , wherein the timber layer has a permanent increased density as compared to an original timber layer.

3. The decorative panel of claim 2 , wherein the timber layer has an increased density of at least 20 percent or at least 50 percent.

4. The decorative panel of claim 1 , wherein the substrate material is a wood-based material, selected from the group consisting of a MDF or HDF board, a chipboard, a Wood Plastic Composite board, a lamella core, a board assembled from laths, a thermoplastic board and a plywood board.

5. The decorative panel of claim 1 , wherein the decorative panel comprises a glue layer between the decorative top layer and the substrate material to attach the decorative top layer to the substrate material.

6. The decorative panel of claim 5 , wherein the glue layer comprises an adhesive or a thermosetting adhesive.

7. The decorative panel of claim 1 , wherein the decorative top layer comprises a wear resistant coating or a wear resistant coating that is a UV lacquer or oil.

8. The decorative panel of claim 1 , wherein the decorative panel is a square or rectangular floor panel which, at, at least one pair of opposite edges, or at both pairs, comprises mechanical coupling allowing to couple two of such floor panels to each other such that a locking is created in a vertical direction perpendicular to a plane of the coupled panels, as well as in a horizontal direction perpendicular to the coupled edge and in the plane of the coupled panels, the mechanical coupling being in the substrate material.

9. The decorative panel of claim 1 , wherein the timber layer comprises a wood grain comprising both summer wood grain and spring wood grain, wherein the timber layer comprises raised portions and depressed portions, wherein the raised portions correspond to the summer wood grain and the depressed portions correspond to the spring wood grain.

10. The decorative panel of claim 1 , wherein the wood structure is free from voids.

11. The decorative panel of claim 1 , wherein the timber layer has a thickness of below 1.5 mm, or a thickness of below 1 mm and above 0.2 mm.

12. The decorative panel of claim 1 , wherein the timber layer is a stained timber layer.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 059474 FRAME 0497. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 6, 2022
From: GUANGZHOU AUSTRALIAN EUCALYPTUS TIMBER FLOORING CO LTD
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 059615/0034 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2022
From: CHAN, PETER
To: GUANGZHOU AUSTRALIAN EUCALYPTUS TIMBER FLOORING CO LTD
Reel/Frame 059474/0333 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2022
From: GUANGZHOU AUSTRALIAN EUCALYPTUS TIMBER FLOORING CO LTD
To: FLOORING INDUSTRIES LIMITED, SARL,
Reel/Frame 059474/0497 →