Smoking substitute apparatus

Inventors: Benjamin Illidge (Liverpool, GB); Benjamin Astbury (Liverpool, GB); Nikhil Aggarwal (Liverpool, GB); Huanghai Lu (Liverpool, GB); John McKeon (Liverpool, GB)

Assignee: Imperial Tobaco Limited

A24F40/10 A24F40/44 A24F40/46 A24F40/50

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Quick Facts

Patent No.: US 12,108,789
App. No.: 17/697,100
Granted: Oct 8, 2024
Kind: B2

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Abstract

A smoking substitute apparatus is disclosed, having: an air inlet; an outlet; and a flow passage formed therebetween. A vaporization chamber is in communication with the flow passage, the vaporization chamber having an aerosol generator configured to generate an aerosol from an aerosol precursor by heating. The aerosol generator comprises a vaporizer element loaded with aerosol precursor, the vaporizer element being heatable by a heater and presenting a vaporizer element surface to air in the vaporization chamber. A vaporizer element region is defined as a volume extending outwardly from the vaporizer element surface to a distance of 1 mm from the vaporizer element surface. The air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the turbulence intensity in the vaporizer element region is not more than 1%.

Claims (38)

1. A smoking substitute apparatus having:

an air inlet;

an outlet;

a flow passage formed between the air inlet and the outlet;

a vaporization chamber in communication with the flow passage, the vaporization chamber having an aerosol generator configured to generate an aerosol from an aerosol precursor by heating,

wherein the aerosol generator comprises:

a vaporizer element loaded with aerosol precursor, the vaporizer element being heatable by a heater and presenting a vaporizer element surface to air in the vaporization chamber,

a vaporizer element region being defined as a volume extending outwardly from the vaporizer element surface to a distance of 1 mm from the vaporizer element surface,

wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the turbulence intensity in the vaporizer element region is not more than 1%.

2. A smoking substitute apparatus according to claim 1 wherein, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the turbulence intensity in the vaporizer element region is not more than 0.6%.

3. A smoking substitute apparatus according to claim 1 wherein the apparatus is operable such that the aerosol has a Dv50 of more than 1 μm.

4. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the average magnitude of velocity of air in the vaporization chamber is in the range 0-1.3 ms −1 .

5. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 2.0 L min −1 , the average magnitude of velocity of air in the vaporization chamber is in the range 0-1.3 ms −1 .

6. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the average magnitude of velocity of air in the vaporizer element region is in the range 0-1.2 ms −1 .

7. A smoking substitute apparatus according to claim 6 wherein, when the air flow rate inhaled by the user through the apparatus is 1.3 L min −1 , the average magnitude of velocity of air in the vaporizer element region is at most 0.6 ms −1 .

8. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that, when the air flow rate inhaled by the user through the apparatus is 2.0 L min −1 , the average magnitude of velocity of air in the vaporizer element region is in the range 0-1.2 ms −1 .

9. A smoking substitute apparatus according to claim 8 wherein, when the air flow rate inhaled by the user through the apparatus is 2.0 L min −1 , the average magnitude of velocity of air in the vaporizer element region is at most 0.6 ms −1 .

10. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that:

when the aerosol precursor is an e-liquid consisting of 1.6% freebase nicotine and the remainder a 65:35 propylene glycol and vegetable glycerin mixture, the e-liquid having a boiling point of 209° C., air being drawn into the air inlet at a temperature of 25° C., and the vaporizer operated to release a vapor of total particulate mass 5 mg over a 3 second duration from the vaporizer element surface in an air flow rate between the air inlet and outlet of 1.3 L min −1 , the cooling rate of the vapor is such that the time taken to cool to 50° C. is not less than 16 ms.

11. A smoking substitute apparatus according to claim 10 wherein an equivalent linear cooling rate of the vapor to 50° C. is not more than 5° C./ms.

12. A smoking substitute apparatus according to claim 1 wherein the air inlet, flow passage, outlet and the vaporization chamber are configured so that:

13. A smoking substitute apparatus according to claim 12 wherein an equivalent linear cooling rate of the vapor to 75° C. is not more than 10° C./ms.

14. A method of operating a smoking substitute apparatus, the substitute apparatus having:

an air inlet;

an outlet;

a flow passage formed between the air inlet and the outlet;

a vaporization chamber in communication with the flow passage, the vaporization chamber having an aerosol generator configured to generate an aerosol from an aerosol precursor by heating, the aerosol generator comprising a vaporizer element loaded with aerosol precursor, the vaporizer element being heatable by a heater and presenting a vaporizer element surface to air in the vaporization chamber,

the method including:

drawing air between the inlet and outlet by user inhalation at a flow rate in the range 1.3 to 2.0 L min −1 ;

heating the vaporizer element to release vapor,

so that in a vaporizer element region, being defined as a volume extending outwardly from the vaporizer element surface to a distance of 1 mm from the vaporizer element surface, the turbulence intensity in the vaporizer element region is not more than 1%.

15. A method according to claim 14 wherein the turbulence intensity in the vaporizer element region is not more than 0.6%.

16. A method according to claim 14 wherein the average magnitude of velocity of air in the vaporizer element region is in the range 0-1.2 ms −1 .

17. A method according to claim 16 wherein the average magnitude of velocity of air in the vaporizer element region is at most 0.6 ms −1 .

18. A method according to claim 14 wherein the cooling rate of the vapor is such that the time taken to cool to 50° C. is not less than 16 ms.

19. A method according to claim 18 wherein an equivalent linear cooling rate of the vapor to 50° C. is not more than 5° C./ms.

20. A method according to claim 14 wherein the cooling rate of the vapor is such that the time taken to cool to 75° C. is not less than 4.5 ms.

Assignments (6)