IP Library Granted Patent US 12,173,517
Granted Patent B1
US 12,173,517 · App. 17/699,336 · Granted Dec 24, 2024

Adjustable door support and methods of use

Inventors: Steven Farish (Charlotte, NC); Cory J. Sorice (La Grange, IL); Robert C. Allen (Elburn, IL); Poormehr Honarmand (Wellesley, MA); Lukasz Dabros (Carol Stream, IL)
Assignee: MASONITE CORPORATION
E04F21/0023B66F15/00B66F2700/09
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Quick Facts
Patent No.
US 12,173,517
App. No.
17/699,336
Granted
Dec 24, 2024
Kind
B1
Abstract

An adjustable door support for acquiring a door gap and supporting a door slab at a height off a floor equal to the door gap. The adjustable door support comprises a bendable sheet including two outer and two inner sections, and two tie devices. The two inner sections are disposed at an oblique angle relative to one another and form a support slot for receiving a portion of the door slab therein. The support slot has door support edges for engaging the door slab. Each of the tie devices includes a cable tie threaded through the inner sections of the bendable sheet and a locking washer attached to the cable tie by sliding over the cable ties in one direction only. The locking washers are lockable on the cable ties to adjust a distance between the support edges of the adjustable door support and the floor.

Claims (14)

1. An adjustable door support for acquiring a door gap and for supporting the door slab at a height off a floor equal to the door gap, the door gap defined as a distance between a bottom edge of a door slab pivotally mounted to a door frame through door hinges and the floor, the adjustable door support comprising:

a bendable sheet including two outer sections and two inner sections, the two inner sections disposed at an oblique angle relative to one another and form a support slot for receiving a portion of the door slab therein, the support slot defined by the two inner sections and having two opposite door support edges configured to engage the door slab; and

two tie devices, each of the tie devices including a cable tie threaded through the inner sections of the bendable sheet and an adjustable locking washer attached to the cable tie by sliding over the cable ties;

the adjustable locking washers slidable over the cable ties in one direction only and lockable on the cable ties to adjust a distance between the support edges of the adjustable door support and the floor.

2. A method of using an adjustable door support for acquiring a door gap and for supporting a door slab at a height off a floor equal to the door gap, the door gap defined as a distance between a bottom edge of the door slab pivotally mounted to a door frame through door hinges and the floor, the method comprising the steps of:

providing a rectangular sheet of bendable material including two outer sections and two inner sections, the rectangular sheet having transverse pre-scored lines extending across the entire width of the sheet in a transverse direction to separate the outer sections and the two inner sections, and two longitudinal parallel cut lines extend across a portion of the length of the two inner sections in a longitudinal direction, the distance between the longitudinal parallel cut lines in the transverse direction being equal or larger than a thickness of the door slab;

pre-shaping the rectangular sheet along the transverse pre-scored lines to form an inverted “V” shaped structure such that the two inner sections are disposed relative to one another at an oblique angle and form a support slot for receiving a portion of the door slab therein, the support slot defined by the two inner sections and having two opposite door support edges configured to engage the door slab;

providing two tie devices, each of the tie devices including a cable tie and an adjustable locking washer;

passing the cable tie of each of the tie devices through both of the two inner sections of the pre-shaped rectangular sheet;

attaching the locking washer of each of the tie devices to a free distal end of the cable tie of one of the tie devices by sliding over the cable tie to form a pre-shaped door support;

positioning the pre-shaped door support under the door slab hung on the door frame so that the two outer sections are laying on a floor and a portion of the bottom edge of the door slab is disposed in the support slot of the pre-shaped door support;

acquiring the door gap by pulling the cable tie so that the support edges of the door support are raised to engage the bottom edge of the door slab;

locking the door support into shape by pulling on the cable ties and using the locking washers to lock the door support once the support edges of the door support reach the height of the door gap.

3. The method as defined in claim 2 , further comprising the step of placing a replacement door slab in the door support channel of the door mounting support, which is adjusted so that the support edges thereof are spaced from the floor by a distance equal to the door gap.

Assignments (5)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 7, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0796 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0832 →
SECURITY AGREEMENT Recorded Dec 15, 2022
From: MASONITE CORPORATION
To: WELLS FAGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062136/0784 →
SECURITY INTEREST Recorded Dec 13, 2022
From: MASONITE CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062118/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2022
From: FARISH, STEVEN; SORICE, CORY J.; ALLEN, ROBERT C.; HONARMAND, POORMEHR; DABROS, LUKASZ
To: MASONITE CORPORATION
Reel/Frame 060681/0530 →