IP Library Granted Patent US 11,815,226
Granted Patent B2
US 11,815,226 · App. 17/699,866 · Granted Nov 14, 2023

Methods for storage and transportation of natural gas in liquid solvents

Inventors: Ian Morris (Cambell River, CA); Bruce Hall (Houston, TX); Tolulope O. Okikiolu (Houston, TX)
Assignee: SEAONE HOLDINGS, LLC
F17C11/007B63B2025/087F17C2205/013F17C2205/0107F17C2223/0123F17C2270/0105
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Quick Facts
Patent No.
US 11,815,226
App. No.
17/699,866
Granted
Nov 14, 2023
Kind
B2
Abstract

Systems and methods to create and store a liquid phase mix of natural gas absorbed in light-hydrocarbon solvents under temperatures and pressures that facilitate improved volumetric ratios of the stored natural gas as compared to CNG and PLNG at the same temperatures and pressures of less than −80° to about −120° F. and about 300 psig to about 900 psig. Preferred solvents include ethane, propane and butane, and natural gas liquid (NGL) and liquid pressurized gas (LPG) solvents. Systems and methods for receiving raw production or semi-conditioned natural gas, conditioning the gas, producing a liquid phase mix of natural gas absorbed in a light-hydrocarbon solvent, and transporting the mix to a market where pipeline quality gas or fractionated products are delivered in a manner utilizing less energy than CNG, PLNG or LNG systems with better cargo-mass to containment-mass ratio for the natural gas component than CNG systems.

Claims (26)

1. A process of storing a mixture of natural gas and a hydrocarbon solvent to yield greater storage densities for the natural gas in the mixture than compressed natural gas at the same storage conditions, comprising:

loading a single phase liquid medium in a containment system, the single phase liquid medium comprising natural gas absorbed in a liquid hydrocarbon solvent, wherein the mol percentage of the liquid hydrocarbon solvent combined with the natural gas is a function of the gas composition of the natural gas, the gas composition of the liquid hydrocarbon solvent, and the storage pressure and temperature conditions to optimize the storage densities of the natural gas of the single phase liquid medium for pressures and temperatures at which the single phase liquid medium is set to be stored, and

storing the single phase liquid medium in the containment system at a storage temperature in a range between −80 F to about −120 F and a storage pressure in a range between 500 psig and 900 psig, wherein the natural gas of the single phase liquid medium is stored at storage densities that exceed storage densities of compressed natural gas for the same pressure and temperatures.

2. The process of claim 1 wherein the hydrocarbon solvent is ethane, propane or butane, or a combination of two or more of ethane, propane and butane constituents.

3. The process of claim 1 wherein the natural gas is methane.

4. The process of claim 1 , wherein the containment system is adapted to store the single phase liquid medium with storage densities for the natural gas in the single phase liquid medium that exceeds the storage densities of compressed natural gas (CNG) for the same storage pressures and temperatures, wherein the containment system is adapted to store the single phase liquid medium at temperatures in a range of less than −80 F to about −120 F and at pressures in a range of 300 psig to 900 psig.

5. The process of claim 4 , wherein the containment system includes a looped pipeline system.

6. The process of claim 5 , wherein the looped pipeline system adapted to store the single phase liquid medium at pressures in a range from 500 psig to 900 psig.

7. The process of claim 5 , wherein the looped pipeline system includes recirculation facilities adapted to control temperature and pressure.

8. The process of claim 5 , wherein the looped pipeline system is configured for serpentine fluid flow pattern between adjacent pipes.

9. The process of claim 1 further comprising the step of recovering the natural gas unaltered from the single phase liquid medium.

10. The process of claim 1 further comprising the steps of reducing the pressure of the single phase liquid medium to separate the natural gas and liquid hydrocarbon solvent, and heating the natural gas to restore its gaseous state.

11. The process of claim 10 further comprising the step of storing the liquid hydrocarbon solvent in liquid phase for future use.

12. The process of claim 1 , wherein the liquid hydrocarbon solvent is ethane (C2) and the volumetric ratio of the natural gas component of the single phase liquid medium being in a range of about 270 to about 414.

13. The process of claim 1 , wherein the liquid hydrocarbon solvent is propane (C3) and the volumetric ratio of the natural gas component of the single phase liquid medium being in a range of about 196 to about 423.

14. The process of claim 1 , wherein the liquid hydrocarbon solvent is butane (C4) and the volumetric ratio of the natural gas component of the single phase liquid medium being in a range of about 158 to about 423.

15. The process of claim 1 , wherein the hydrocarbon solvent is a natural gas liquid (NGL) solvent with a propane bias of 75% C3 to 25% C4 and the volumetric ratio of the natural gas component of the single phase liquid medium being in a range of about 187 to about 423.

16. The process of claim 1 , wherein the hydrocarbon solvent is a natural gas liquid (NGL) solvent with a butane bias of 75% C4 to 25% C3 and the volumetric ratio of the natural gas component of the single phase liquid medium being in a range of about 167 to about 423.

17. A process of storing a mixture of natural gas and a hydrocarbon solvent to yield greater storage densities for the natural gas in the mixture than compressed natural gas at the same storage conditions, comprising:

loading a single phase liquid medium in a containment system, the single phase liquid medium comprising natural gas absorbed in a liquid hydrocarbon solvent, wherein the mol percentage of the liquid hydrocarbon solvent combined with the natural gas is a function of the gas composition of the natural gas, the gas composition of the liquid hydrocarbon solvent, and the storage pressure and temperature conditions to optimize the storage densities of the natural gas of the single phase liquid medium for pressures and temperatures at which the single phase liquid medium is set to be stored,

calculating a solvent-to-gas ratio of the single phase liquid medium to achieve an maximum net volumetric ratio of the natural gas in the single phase liquid medium over a range of temperatures and pressures the single phase liquid medium is to be stored at in the containment system, and

storing the single phase liquid medium in the containment system at a storage temperature in a range between −80 F to about −120 F and a storage pressure in a range between 500 psig and 900 psig, wherein the natural gas of the single phase liquid medium is stored at storage densities that exceed storage densities of compressed natural gas for the same pressure and temperatures.

18. The process of claim 17 , wherein the step of calculating a solvent-to-gas ratio includes calculating a net volumetric ratio of the natural gas in the single phase liquid medium over a range of storage temperatures and pressures and solvent-to-gas ratios to determine a solvent-to-gas ratio that maximizes the net volumetric ratio of the natural gas in the single phase liquid medium.

19. The process of claim 17 , further comprising the steps of

measuring a solvent-to-gas ratio of the single phase liquid medium prior to cooling the single phase liquid medium to a storage temperature, comparing the measured solvent-to-gas ratio of the single phase liquid medium with the solvent-to-gas ratio of the single phase liquid medium, and

adjusting the mol percentage of the liquid hydrocarbon solvent to be combined with the natural gas as a function of the measured solvent-to-gas ratio of the single phase liquid medium to meet the solvent-to-gas ratio of the single phase liquid medium.

Continuity (7)
Continuation 17015848 · Sep 9, 2020
Continuation 16134640 · Sep 18, 2018
Continuation 15387360 · Dec 21, 2016
Continuation 14881619 · Oct 13, 2015
Continuation 13272136 · Oct 12, 2011
Provisional Application 61392135 · Oct 12, 2010
Related Publication 20230029879A1 · Feb 2, 2023