IP Library Granted Patent US 12,257,558
Granted Patent B2
US 12,257,558 · App. 17/704,613 · Granted Mar 25, 2025

Nanocarbon enhanced membrane for purification and dewatering of solvents and fuels

Inventors: Somenath Mitra (Bridgewater, NJ); Sagar Roy (Newark, NJ); Sumona Paul (Harrison, NJ)
Assignee: NANOSEPEX INC.
B01D71/021B01D17/02B01D17/085B01D67/0093B01D69/02B01D71/34B01D71/36B01D71/70C02F1/44B01D2325/38C02F2101/30
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Quick Facts
Patent No.
US 12,257,558
App. No.
17/704,613
Granted
Mar 25, 2025
Kind
B2
Abstract

A nanocarbon immobilized membrane (NCIM) is disclosed. The nanocarbon immobilized membrane is sized to purify different organic-water mixtures. The nanocarbon immobilized membrane can be used to purify solvents, fuels, and other organic compounds. Data using heptane-water, octane-water, fuel-water, and paint thinner-water show 99.9% separation efficiency. High organic flux is also seen at relatively low pressure. This approach has numerous applications, including fuel purification, oil spills clean-up, separation of commercial emulsions, and solvent purification.

Claims (22)

1. A nanocarbon immobilized membrane (NCIM) liquid filtration system, comprising:

a. a membrane module, the membrane module comprising a feed inlet, a feed outlet, and a permeate outlet, the feed inlet receiving a feed mixture; and

b. a membrane positioned within the membrane module, the membrane defining a membrane surface and pores opening onto the membrane surface,

wherein pressure of the feed mixture is controlled using a pressure controller valve;

wherein the membrane includes immobilized nanocarbons on the membrane surface and within the pores to define a nanocarbon immobilized membrane;

wherein the nanocarbon immobilized membrane separates liquids included within the feed mixture into a permeate and a rententate by enriching a non-aqueous permeate through the nanocarbon immobilized membrane in a liquid phase;

wherein the system does not include any heating element to heat the feed mixture and wherein the system does not include an air pump to provide a sweep gas as entraining media;

wherein the nanocarbon immobilized membrane effects filtration at room temperature without heating the feed mixture to generate high temperature or a vapor pressure gradient; and

wherein the immobilized nanocarbons selectively prevent water from passing through the nanocarbon immobilized membrane.

2. The NCIM liquid filtration system of claim 1 , wherein the nanocarbons immobilized on the membrane surface and within the pores are selected from the group consisting of carbon nanotubes, graphene oxide, reduced graphene oxide, functionalized nanocarbons, and hybrid nanocarbon combinations thereof.

3. The NCIM liquid filtration system of claim 1 , wherein the nanocarbon immobilized membrane is hydrophobic and functions to reject water.

4. The NCIM liquid filtration system of claim 1 , wherein the nanocarbons are functionalized so as to alter at least one of the hydrophobicity and other chemical interaction properties of the membrane, thereby altering membrane selectivity.

5. The NCIM liquid filtration system of claim 1 , wherein the membrane surface and the pores are chemically modified.

6. The NCIM liquid filtration system of claim 5 , wherein the chemical modification comprises incorporation of perfluorooctyltriethoxysilane.

7. The NCIM liquid filtration system of claim 1 , wherein the membrane is fabricated from polyvinylidene difluoride (PVDF), polypropylene or polytetrafluroethylene (PTFE).

8. The NCIM liquid filtration system of claim 1 , wherein the nanocarbons have a concentration between 0.1 to 6 weight percentage.

9. The NCIM liquid filtration system of claim 1 , wherein the water concentration ranges from a trace amount of water to at least 50% of the feed mixture.

10. The NCIM liquid filtration system of claim 1 , wherein the feed mixture comprises water and at least one organic solvent, and wherein the permeate comprises purified organic solvent.

11. The NCIM liquid filtration system of claim 1 , wherein the feed mixture is an organic water feed mixture, fuel, aviation fuel or biofuel and wherein the membrane is effective to remove water from the organic water feed mixture.

12. The NCIM liquid filtration system of claim 1 , wherein the water forms an immiscible layer or an emulsion.

13. The NCIM liquid filtration system of claim 1 , wherein the feed mixture is a solvent-water feed mixture or a fuel-water feed mixture.

14. The NCIM liquid filtration system of claim 1 , wherein the membrane surface and the pores are chemically modified, and wherein the chemical modification comprises incorporation of fluorinated alkyl silane.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2024
From: NEW JERSEY INSTITUTE OF TECHNOLOGY
To: MITRA, SOMENATH; PAUL, SUMONA; ROY, SAGAR
Reel/Frame 068046/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2024
From: MITRA, SOMENATH; PAUL, SUMONA; ROY, SAGAR
To: NANOSEPEX, INC.
Reel/Frame 068046/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 2, 2022
From: MITRA, SOMENATH; ROY, SAGAR; PAUL, SUMONA
To: NEW JERSEY INSTITUTE OF TECHNOLOGY
Reel/Frame 060985/0674 →
Continuity (2)
Provisional Application 63168390 · Mar 31, 2021
Related Publication 20220323914A1 · Oct 13, 2022
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