IP Library Granted Patent US 12,322,909
Granted Patent B2
US 12,322,909 · App. 17/708,891 · Granted Jun 3, 2025

Angled subassembly for an angled connector

Inventors: Nicholas Lee Evans (Middletown, PA); Kevin Stauffer (Middletown, PA)
Assignee: TE Connectivity Solutions GmbH
H01R13/6593H01R4/18H01R43/048
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Quick Facts
Patent No.
US 12,322,909
App. No.
17/708,891
Granted
Jun 3, 2025
Kind
B2
Abstract

An angled subassembly of an angled connector includes an angled shield having a first shield section and a second shield section extending at a bend angle with respect to the first shield section, a cable disposed in the first shield section and the second shield section of the angled shield, and an inner ferrule disposed around the cable within the angled shield. The cable has a wire and a foil disposed around the wire. The inner ferrule electrically connects the foil to the angled shield.

Claims (39)

1. An angled subassembly of an angled connector, comprising:

an angled shield having a first shield section and a second shield section extending at a bend angle with respect to the first shield section;

a cable disposed in the first shield section and the second shield section of the angled shield, the cable having a wire and a foil disposed around the wire;

an angled dielectric disposed within the angled shield, the wire and the foil of the cable extend through the angled dielectric; and

an inner ferrule disposed around the cable within the angled shield and electrically connecting the foil to the angled shield.

2. The angled subassembly of claim 1 , wherein the inner ferrule has a first crimp section and a second crimp section connected to the first crimp section by a base, the first crimp section is disposed around the foil and the wire and the second crimp section is disposed around the wire.

3. The angled subassembly of claim 2 , wherein the wire is one of a pair of wires disposed within the foil of the cable, the base has a fan protrusion in the second crimp section extending partially between the pair of wires.

4. The angled subassembly of claim 3 , wherein the wires are positioned adjacent to one another in the first crimp section, the second crimp section has a flared shape that holds the wires at a pitch separated from one another at an end of inner ferrule.

5. The angled subassembly of claim 2 , wherein the first crimp section and the second crimp section are disposed in the second shield section of the angled shield.

6. The angled subassembly of claim 5 , wherein the inner ferrule has a third crimp section connected to the first crimp section and the second crimp section by the base, the third crimp section is disposed around the foil and the wire.

7. The angled subassembly of claim 6 , wherein the third crimp section is separated from the first crimp section and the second crimp section by a bend region of the base, the third crimp section extends at the bend angle with respect to the first crimp section and the second crimp section.

8. The angled subassembly of claim 7 , wherein the third crimp section is disposed in the first shield section of the angled shield.

9. The angled subassembly of claim 1 , wherein the angled shield has a plurality of spring members in the second shield section resiliently contacting the inner ferrule.

10. The angled subassembly of claim 1 , wherein the angled shield has a shield body and a shield cover attached to the shield body, the shield cover is pivotable with respect to the shield body between an open shield position in which the cable is insertable into the shield body and a closed shield position enclosing the cable in the shield body.

11. The angled subassembly of claim 10 , wherein the shield body has a shield latch and the shield cover has a shield catch, the shield catch engages the shield latch to secure the shield cover in the closed shield position.

12. The angled subassembly of claim 1 , wherein the angled dielectric has a first dielectric section and a second dielectric section extending at the bend angle with respect to the first dielectric section, the inner ferrule is disposed adjacent to the second dielectric section.

13. The angled subassembly of claim 1 , further comprising a contact having a connection portion connected to the cable, the connection portion is disposed in the second shield section.

14. A method of assembling an angled subassembly of an angled connector, comprising:

providing a cable having a wire and a foil disposed around the wire;

crimping an inner ferrule around the cable; and

inserting the cable with the inner ferrule crimped around the cable into an angled shield having a first shield section and a second shield section extending at a bend angle with respect to the first shield section, the cable is disposed in the first shield section and the second shield section, the inner ferrule electrically connects the foil to the angled shield, the inner ferrule bent to the bend angle prior to inserting the cable with the inner ferrule into the angled shield.

15. The method of claim 14 , wherein the angled shield has a shield body and a shield cover attached to the shield body, the cable with the inner ferrule is inserted into the shield body with the shield cover in an open shield position, and further comprising pivoting the shield cover with respect to the shield body into a closed shield position.

16. An angled subassembly of an angled connector, comprising:

an angled shield having a first shield section and a second shield section extending at a bend angle with respect to the first shield section;

a cable disposed in the first shield section and the second shield section of the angled shield, the cable having a wire and a foil disposed around the wire;

an inner ferrule disposed around the cable within the angled shield and electrically connecting the foil to the angled shield; and

an outer ferrule disposed around the cable and the first shield section of the angled shield.

17. An angled subassembly of an angled connector, comprising:

an angled shield having a first shield section and a second shield section extending at a bend angle with respect to the first shield section;

a cable disposed in the first shield section and the second shield section of the angled shield, the cable having a wire and a foil disposed around the wire; and

an inner ferrule disposed around the cable within the angled shield and electrically connecting the foil to the angled shield, the inner ferrule including:

a first crimp section;

a second crimp section connected to the first crimp section by a base, the first crimp section is disposed around the foil and the wire and the second crimp section is disposed around the wire; and

a third crimp section connected to the first crimp section and the second crimp section by the base, the third crimp section extends at the bend angle with respect to the first crimp section and the second crimp section, and is separated from the first crimp section and the second crimp section by a bend region of the base.

18. The angled subassembly of claim 17 , wherein the first crimp section and the second crimp section are disposed in the second shield section of the angled shield.

19. The angled subassembly of claim 17 , wherein:

the first crimp section is disposed around the foil and the wire; and

the second crimp section is disposed around the wire.

20. The angled subassembly of claim 19 , wherein the third crimp section is disposed around the foil and the wire.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2022
From: EVANS, NICHOLAS LEE; STAUFFER, KEVIN
To: TE CONNECTIVITY SOLUTIONS GMBH
Reel/Frame 059455/0848 →
Continuity (1)
Related Publication 20230318234A1 · Oct 5, 2023
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