IP Library Granted Patent US 12,239,230
Granted Patent B2
US 12,239,230 · App. 17/709,969 · Granted Mar 4, 2025

Adjustable firmness mattress assemblies

Inventors: Alex Grady (Atlanta, GA); Victor Prince (Chamblee, GA)
Assignee: DREAMWELL, LTD.
A47C23/28A47C23/24A47C23/26A47C23/16A47C23/18A47C23/20A47C23/22
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,239,230
App. No.
17/709,969
Granted
Mar 4, 2025
Kind
B2
Abstract

A mattress assembly generally includes a tension adjustable and stretchable fabric panel coupled to a rail system. Axial tension of the stretchable fabric panel can be adjusted to change a firmness property associated with the mattress assembly.

Claims (7)

1. A mattress assembly comprising:

a rail assembly comprising first and second side rails spanning a length of the mattress assembly and first and second transverse rails spanning a width of the mattress assembly attached at terminal ends to corresponding terminal ends of the first and second rails to define a perimeter of the rail assembly; and a single adjustable rail extending between and adjustably coupled to the first and second side rails or the first and second transverse rails, wherein the first and second side rails and the first and second transverse rails are fixedly positioned relative to one another, and the single adjustable rail is coupled to and movable relative to the first and second side rails or the first and second transverse rails; and

a stretchable fabric panel, wherein a portion of the stretchable fabric is attached to the single adjustable rail and a portion is attached to an opposing one of the fixedly positioned rails, wherein a tension of the stretchable fabric panel is configured to be axially adjusted upon movement of the single adjustable rail, and wherein the stretchable fabric panel has length and width dimensions less than the perimeter length and width dimensions corresponding to the rail assembly.

2. The mattress assembly of claim 1 , wherein the stretchable fabric comprises elastomeric fibers.

3. The mattress assembly of claim 1 , wherein the mattress assembly comprises multiple stretchable fabric panels coupled to the fixedly positioned rails and the single adjustable rail and arranged in zones, wherein the stretchable fabric panel in each zone has a different axial tension.

4. The mattress assembly of claim 1 , wherein the tension is adjusted via a ratchet mechanism.

5. A mattress assembly comprising: a rigid planar support coupled to a rail assembly, the rail assembly comprising fixedly positioned first and second side rails spanning a length of the mattress assembly and fixedly positioned first and second transverse rails spanning a width of the mattress assembly attached at terminal ends to corresponding terminal ends of the first and second rails to define a perimeter of the rail assembly, a cushion support on the rigid planar support, and a stretchable fabric panel overlying the cushion support and attached to fixedly positioned first and second side rails and the fixedly positioned first and second transverse rails defining the rail assembly, wherein tension of the stretchable fabric panel can be adjusted at points of attachments to the rail assembly and configured to change a firmness property to the stretchable fabric panel, and wherein the stretchable fabric panel has length and width dimensions less than the perimeter length and width dimensions corresponding to the rail assembly.

Assignments (6)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
CORRECTIVE ASSIGNMENT TO CORRECT THE OMISSION 2ND INVENTOR'S NAME PREVIOUSLY RECORDED AT REEL: 059459 FRAME: 0722. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Apr 11, 2022
From: GRADY, ALEX; PRINCE, VICTOR
To: DREAMWELL, LTD.
Reel/Frame 060403/0057 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2022
From: GRADY, ALEX
To: DREAMWELL, LTD.
Reel/Frame 059459/0722 →
Continuity (1)
Related Publication 20230309704A1 · Oct 5, 2023
References Cited (9)
US 4263683A · Knoke · 1981 [cited by examiner]
US 4807314A · Fry · 1989 [cited by examiner]
US 7467426B1 · Jarmon · 2008 [cited by examiner]
US 8813279B2 · Saunders · 2014 [cited by examiner]
US 20040221390A1 · Frey · 2004 [cited by examiner]
US 20100287707A1 · Beard · 2010 [cited by examiner]
US 20130298335A1 · Abadi · 2013 [cited by examiner]
DE 102018130111A1 · 2020 [cited by examiner]
GB 2419523A · 2006 [cited by examiner]