IP Library Granted Patent US 11,787,703
Granted Patent B2
US 11,787,703 · App. 17/710,655 · Granted Oct 17, 2023

Temperature insensitive dielectric constant garnets

Inventors: David Bowie Cruickshank (Rockville, MD); Michael David Hill (Emmitsburg, MD)
Assignee: Allumax TTI, LLC
C01G49/0054C01G49/009C01G49/0036C04B35/2675G02B5/30G02F1/0036G02F1/093H01P1/36H01P1/387C01P2004/62C01P2004/64C04B2235/3206C04B2235/3208C04B2235/3224C04B2235/3225C04B2235/3239C04B2235/3244C04B2235/3251C04B2235/3255C04B2235/3256C04B2235/3284C04B2235/3286C04B2235/3294C04B2235/3298C04B2235/3418C04B2235/5436C04B2235/5445C04B2235/604C04B2235/608C04B2235/6021C04B2235/6025C04B2235/764C04B2235/77G02F2203/04G02F2203/60
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,787,703
App. No.
17/710,655
Granted
Oct 17, 2023
Kind
B2
Abstract

Embodiments of synthetic garnet materials having advantageous properties, especially for below resonance frequency applications, are disclosed herein. In particular, embodiments of the synthetic garnet materials can have high Curie temperatures and dielectric constants while maintaining low magnetization. These materials can be incorporated into isolators and circulators, such as for use in telecommunication base stations.

Claims (43)

1. A temperature-insensitive radio frequency device including a ceramic material, the ceramic material including bismuth incorporated into a crystal structure of a garnet to form an aluminum-free synthetic garnet having a dielectric constant of above 24 and a Curie temperature of above 200° C.

2. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a dielectric constant of above 25.

3. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a composition: Y 3−x−y Bi x Ca y Zr y Fe 5−y O 12 , 0<x<1.8 and 0<y<1.0.

4. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a composition: Y 3−x−y Bi x Ca y Zr y In z Fe 5−y−z O 12 , with 0<x<1.8, 0≤y≤1.0, and 0≤z≤1.0.

5. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a 3 dB linewidth of below 60.

6. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a composition selected from the group consisting of:

Bi 1.4 Ca 1.6 In 0.36 Zr 0.0156 V 0.7922 Fe 3.8122 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.32 Zr 0.0312 V 0.7844 Fe 3.8444 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.28 Zr 0.0468 V 0.7766 Fe 3.8766 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.24 Zr 0.0624 V 0.7688 Fe 3.9088 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.20 Zr 0.078 V 0.7610 Fe 3.94100 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.16 Zr 0.0936 V 0.7532 Fe 3.9732 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.12 Zr 0.1092 V 0.7454 Fe 4.0054 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.08 Zr 0.1248 V 0.7376 Fe 4.0376 O 11.97 ; or

Bi 1.4 Ca 1.6 In 0.04 Zr 0.1404 V 0.7298 Fe 4.0698 O 11.97 .

7. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a composition selected from the group consisting of:

Bi 1.4 Ca 1.6 Zr 0.156 V 0.722 Fe 4.102 O 11.97 ;

Bi 1.4 Ca 1.6 Zr 0.4 V 0.6 Fe 3.980 O 11.97 ;

Bi 1.4 Ca 1.6 Zr 0.1 V 0.75 Fe 4.13 O 11.97 ;

Bi 1.4 Ca 1.6 Zr 0.2 V 0.7 Fe 4.08 O 11.97 ; or

Bi 1.4 Ca 1.6 Zr 0.3 V 0.65 Fe 4.03 O 11.97 .

8. The temperature-insensitive radio frequency device of claim 1 wherein the synthetic garnet has a composition: Y 3−x−y−2a Bi x Ca y+2a Zr y In z V a Fe 5−y−z−a O 12 , 0<x<1.8, 0<y<1.0, 0≤z≤1.0, 0≤a≤1.0.

9. A temperature-insensitive radio frequency device including a ceramic material, the ceramic material including bismuth incorporated into a crystal structure of an yttrium iron garnet to form a synthetic garnet having a dielectric constant of above 24 and a Curie temperature of above 200° C.

10. The temperature-insensitive radio frequency device of claim 9 wherein the ceramic material includes greater than or equal to 1.4 units of bismuth incorporated into the crystal structure to substitute for yttrium.

11. The temperature-insensitive radio frequency device of claim 9 wherein the ceramic material includes between about 1.4 and 2.5 units of bismuth incorporated into the crystal structure to substitute for yttrium.

12. The temperature-insensitive radio frequency device of claim 9 wherein the ceramic material includes 1.4 units of bismuth incorporated into the crystal structure to substitute for yttrium.

13. A method of forming a synthetic garnet, the method comprising:

blending materials into a blended material;

calcining the blended material;

milling the blended material; and

pressing and heating the blended material into a ceramic in which bismuth substitutes at least partially for yttrium in a crystal structure of an yttrium garnet structure and a synthetic garnet is formed, the synthetic garnet having a dielectric constant of above 24 and a Curie temperature over 200° C.

14. The method of claim 13 wherein the synthetic garnet has a 3 dB linewidth of below 60.

15. The method of claim 13 wherein the bismuth substitutes for all of the yttrium in the formed synthetic garnet, and the synthetic garnet has a composition selected from the group consisting of:

Bi 1.4 Ca 1.6 In 0.36 Zr 0.0156 V 0.7922 Fe 3.8122 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.32 Zr 0.0312 V 0.7844 Fe 3.8444 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.28 Zr 0.0468 V 0.7766 Fe 3.8766 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.24 Zr 0.0624 V 0.7688 Fe 3.9088 O 11.97 ;

Bi 1.4 Ca 1.6 In 0.20 Zr 0.078 V 0.7610 Fe 3.9410 O 11.97 ; or

Bi 1.4 Ca 1.6 In 0.16 Zr 0.0936 V 0.7532 Fe 3.9732 O 11.97 .

16. The method of claim 13 wherein greater than or equal to 1.4 units of bismuth substitutes at least partially for yttrium.

17. The method of claim 13 wherein greater than 1.4 units of bismuth substitutes at least partially for yttrium.

18. The method of claim 13 wherein between about 1.4 units and 2.5 units of bismuth substitutes at least partially for yttrium.

19. The method of claim 13 wherein 1.4 units of bismuth substitutes at least partially for yttrium.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2023
From: TRANS-TECH, INC.
To: ALLUMAX TTI, LLC
Reel/Frame 063991/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2023
From: SKYWORKS SOLUTIONS, INC.
To: TRANS-TECH, INC.
Reel/Frame 063727/0270 →
Continuity (4)
Continuation 16984989 · Aug 4, 2020
Continuation 15645122 · Jul 10, 2017
Provisional Application 62361687 · Jul 13, 2016
Related Publication 20220324722A1 · Oct 13, 2022