Granted Patent B2

US 12,539,967 · App. 17/725,955 · Granted Feb 3, 2026

Inventors: Rich Parraga (Loveland, OH); James Wagner (Loveland, OH); Phil McDermott (Loveland, OH); Gianfranco Trovato (Loveland, OH); Joseph Sams (Loveland, OH); Mark Beaulieu (Loveland, OH); Wei Wei (Loveland, OH)

Assignee: Aero Velocity Inc.

B64D1/22B64D1/08B66D1/12B66D1/48B66D1/485B66D1/60B66D5/34B64U10/13B64U30/20B64U2101/60

Abstract

Claims (70)

1 . An unmanned aerial vehicle, comprising:

a control system;

at least one rotor operable to generate lift under control of the control system;

a spool mounted for rotation in a winding direction and an unwinding direction opposite the winding direction;

a motor operable to rotate the spool under control of the control system; and

a brake mechanism operable to selectively prevent rotation of the spool in at least the unwinding direction, the brake mechanism comprising:

a ratchet wheel mounted for rotation with the spool;

a pawl having a hold position in which the pawl is operable to engage a tooth of the ratchet wheel to thereby prevent rotation of the spool in the unwinding direction, and a release position in which the pawl is disengaged from the ratchet wheel to thereby permit rotation of the spool in the unwinding direction;

a brake actuator operable to move the pawl from the hold position to the release position under control of the control system;

wherein, with the brake mechanism in a locked state, the pawl is engaged with the tooth such that a frictional force discourages movement of the pawl from the hold position to the release position;

wherein, with the brake mechanism in the locked state, the control system is configured to selectively unlock the brake mechanism in response to an unlock condition; and

wherein to unlock the brake mechanism comprises operating the motor to rotate the spool in the winding direction, thereby reducing the frictional force and facilitating movement of the pawl from the hold position to the release position, and thereafter operating the brake actuator to move the pawl from the hold position to the release position.

2 . The unmanned aerial vehicle of claim 1 ,

wherein rotation of the spool in the winding direction disengages the pawl from the tooth.

3 . The unmanned aerial vehicle of claim 2 , wherein the pawl is biased toward the hold position.

4 . The unmanned aerial vehicle of claim 1 , further comprising:

a chassis, wherein the spool is mounted for rotation relative to the chassis;

a line including a wound portion wound about the spool and a free portion;

an attachment device coupled to the free portion and configured to facilitate attachment of a parcel to the line; and

a spring engaged between the chassis and the attachment device when the attachment device is in a raised position.

5 . The unmanned aerial vehicle of claim 4 , further comprising a weight attached to the line between the spring and the attachment device;

wherein, with the attachment device in the raised position, the spring is engaged with the attachment device via the weight.

6 . The unmanned aerial vehicle of claim 5 , wherein the spring is a coil spring; and

wherein the weight comprises a tapered upper end portion that engages a lower end of the coil spring when the attachment device is in the raised position.

7 . The unmanned aerial vehicle of claim 1 , further comprising:

a coil spring;

a weight comprising a taper;

a line attached to the spool and extending through the coil spring to the weight;

wherein the taper is operable to engage the coil spring to thereby center the weight relative to the coil spring.

8 . The unmanned aerial vehicle of claim 7 , wherein an upper end of the coil spring is secured to a chassis of the unmanned aerial vehicle; and

wherein a lower end of the coil spring is operable to engage the taper.

9 . A method of operating an unmanned aerial vehicle (UAV), the method comprising:

placing an attachment mechanism in a raised position relative to the UAV, wherein the attachment mechanism is attached to a free portion of a line having a wound portion that is wound about a spool rotatably mounted to a chassis of the UAV, wherein rotation of the spool in a winding direction raises the attachment mechanism, and wherein rotation of the spool in an unwinding direction lowers the attachment mechanism;

placing a brake mechanism in a locked state, wherein the brake mechanism in the locked state prevents rotation of a spool in the unwinding direction; and

placing the brake mechanism in an unlocked state in response to an unlock condition, wherein the brake mechanism in the unlocked state does not prevent rotation of the spool in the unwinding direction, and wherein placing the brake mechanism in the unlocked state comprises:

operating the motor to rotate the spool in the winding direction, thereby facilitating unlocking of the brake mechanism by disengaging a pawl from a ratchet wheel; and

operating a brake actuator to move the brake mechanism to an unlocked state, thereby facilitating rotation of the spool in the unwinding direction;

wherein disengaging the pawl from the ratchet wheel reduces a force required to be exerted by the brake actuator to move the brake mechanism to the unlocked state.

10 . The method of claim 9 , further comprising:

operating the motor to rotate the spool in the unwinding direction, thereby unwinding the line from the spool and lowering the attachment device; and

maintaining the brake mechanism in the unlocked state during unwinding of the line from the spool and lowering of the attachment device.

11 . The method of claim 9 , wherein the brake mechanism comprises the pawl, the pawl having a hold position in the locked state and a release position in the unlocked state;

wherein the pawl is operable to engage a holding edge when the brake mechanism is in the locked state to thereby prevent rotation of the spool in the winding direction; and

wherein facilitating unlocking of the brake mechanism comprises disengaging the pawl from the holding edge, thereby reducing forces associated with moving the pawl from the hold position to the release position.

12 . The method of claim 11 , further comprising mechanically biasing the pawl toward the hold position.

13 . The method of claim 9 , wherein placing the attachment mechanism in the raised position comprises:

operating the motor to rotate the spool in the winding direction; and

ceasing operation of the motor in response to information generated by a sensor indicating that the attachment device has reached the raised position.

14 . The method of claim 9 , wherein placing the attachment mechanism in the raised position comprises engaging a coil spring with a taper of a weight attached to the line to thereby adjust a position of the attachment mechanism.

15 . The method of claim 14 , wherein an upper end of the coil spring has a fixed position relative to the chassis.

16 . An unmanned aerial vehicle, comprising:

a control system;

at least one rotor operable to generate lift under control of the control system;

a spool mounted for rotation in a winding direction and an unwinding direction opposite the winding direction;

a motor operable to rotate the spool under control of the control system; and

a brake mechanism operable to selectively prevent rotation of the spool in at least the unwinding direction, the brake mechanism comprising:

a ratchet wheel mounted for rotation with the spool, the ratchet wheel comprising a plurality of teeth;

a pawl operable to selectively engage the teeth when in a holding position, and configured to disengage from the teeth when in a release position; and

a brake actuator operable to move the pawl from the holding position to the release position state to an unlocked state under control of the control system;

wherein the brake mechanism has a locked state in which the pawl is in the holding position and engaged with at least one of the teeth, and an unlocked state in which the pawl is in the release position and disengaged from the teeth;

wherein the control system is configured to initiate an unlocking operation in response to an unlock condition, the unlocking operation comprising:

rotating the spool in the winding direction, thereby reducing forces acting between the at least one of the teeth and the pawl and facilitating movement of the pawl from the holding position to the release position; and

after rotating the spool in the winding direction and reducing the forces, operating the brake actuator to move the pawl from the holding position to the release position, thereby unlocking the brake mechanism.

17 . The unmanned aerial vehicle of claim 16 , further comprising:

a coil spring;

a weight comprising a taper;

a line attached to the spool and extending through the coil spring to the weight;

wherein the taper is operable to engage the coil spring to thereby center the weight relative to the coil spring.

18 . The unmanned aerial vehicle of claim 17 , wherein an upper end of the coil spring is secured to a chassis of the unmanned aerial vehicle; and

wherein a lower end of the coil spring is operable to engage the taper.

Assignments (6)

Continuity (2)

References Cited (28)