IP Library Granted Patent US 12,595,056
Granted Patent B2
US 12,595,056 · App. 17/725,990 · Granted Apr 7, 2026

Winch assemblies for unmanned aerial vehicle delivery systems

Inventors: Rich Parraga (Loveland, OH); James Wagner (Loveland, OH); Phil McDermott (Loveland, OH); Gianfranco Trovato (Loveland, OH); Joseph Sams (Loveland, OH); Mark Beaulieu (Loveland, OH); Wei Wei (Loveland, OH)
Assignee: AERO VELOCITY INC.
B64D1/22B64D1/08B66D1/12B66D1/48B66D1/485B66D1/60B66D5/34B64U10/13B64U30/20B64U2101/60
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Quick Facts
Patent No.
US 12,595,056
App. No.
17/725,990
Granted
Apr 7, 2026
Kind
B2
Abstract

Certain embodiments of the present application relate to an unmanned aerial vehicle, comprising a chassis, a control system mounted to the chassis, at least one rotor operable to generate lift under control of the control system, a spool having a wound portion of a line wound thereon, the line including a free portion, an attachment device secured to the free portion of the line and configured to facilitate attachment of a parcel to the line, a motor operable to rotate the spool under control of the control system such that the control system is operable to raise the attachment device to a raised position and lower the attachment device from the raised position, and a spring positioned between the chassis and the attachment device such that the spring is engaged between the chassis and the attachment device when the attachment device is in the raised position.

Claims (48)

1 . An unmanned aerial vehicle, comprising:

a chassis:

a winch assembly comprising:

a mounting assembly secured to the chassis;

a spool rotatably mounted to the mounting assembly:

a line including a wound portion wound about the spool and a free portion;

an attachment device attached to the free portion of the line and configured to facilitate attachment of a parcel to the line, the attachment device having a raised position and a lowered position;

a motor operable to rotate the spool in each of a raising direction and a lowering direction, wherein rotation of the spool in the raising direction raises the attachment device, and wherein rotation of the spool in the lowering direction lowers the attachment device; and

an attachment device sensor operable to be actuated by the attachment device when the attachment device is in the raised position and configured to transmit a signal when actuated by the attachment device;

a control system mounted to the chassis and in communication with the attachment device sensor;

at least one rotor operable to generate lift under control of the control system; and

a spring positioned between the chassis and the attachment device such that the spring is engaged between the chassis and the attachment device when the attachment device is in the raised position;

wherein the spring is a coil spring; and

wherein the line passes through the coil spring.

2 . The unmanned aerial vehicle of claim 1 , wherein the spring is secured to the chassis.

3 . The unmanned aerial vehicle of claim 1 , wherein the chassis comprises a housing defining a receiving space; and

wherein at least a portion of the attachment device is received in the receiving space when the attachment device is in the raised position.

4 . An unmanned aerial vehicle, comprising:

a chassis;

a winch assembly comprising:

a mounting assembly secured to the chassis;

a spool rotatably mounted to the mounting assembly;

a line including a wound portion wound about the spool and a free portion;

an attachment device attached to the free portion of the line and configured to facilitate attachment of a parcel to the line, the attachment device having a raised position and a lowered position;

a motor operable to rotate the spool in each of a raising direction and a lowering direction, wherein rotation of the spool in the raising direction raises the attachment device, and wherein rotation of the spool in the lowering direction lowers the attachment device; and

an attachment device sensor operable to be actuated by the attachment device when the attachment device is in the raised position and configured to transmit a signal when actuated by the attachment device;

a control system mounted to the chassis and in communication with the attachment device sensor;

at least one rotor operable to generate lift under control of the control system;

a spring positioned between the chassis and the attachment device such that the spring is engaged between the chassis and the attachment device when the attachment device is in the raised position; and

a weight positioned on the line between the attachment device and the spring;

wherein the spring is engaged with the attachment device via the weight when the attachment device is in the raised position.

5 . The unmanned aerial vehicle of claim 4 , wherein the weight comprises a tapered upper end portion that engages the spring when the attachment device is in the raised position.

6 . The unmanned aerial vehicle of claim 1 , wherein the control system is configured to operate the motor to raise the attachment device, and to cause the motor to cease raising the attachment device based upon information generated by the attachment device sensor.

7 . The unmanned aerial vehicle of claim 1 , further comprising a load sensor in communication with the control system, the load sensor including an actuating arm engaged with the line;

wherein the line is configured to depress the actuating arm when the parcel is loaded onto the attachment device to thereby alter an output of the load sensor.

8 . The unmanned aerial vehicle of claim 1 , further comprising a pulley engaged with the line such that the free portion extends horizontally from the spool to the pulley and extends vertically from the pulley to the attachment device.

9 . The unmanned aerial vehicle of claim 1 , wherein the attachment device comprises a hook.

10 . The unmanned aerial vehicle of claim 1 , wherein the mounting assembly comprises a receiving space; and

wherein at least a portion of the attachment device is seated in the receiving space when the attachment device is in the raised position.

11 . The unmanned aerial vehicle of claim 1 , further comprising a spring;

wherein the spring is engaged between the chassis and the attachment device when the attachment device is in the raised position.

12 . The unmanned aerial vehicle of claim 1 , further comprising a printed circuit board (PCB) mounted to the mounting assembly;

wherein the attachment device sensor is electrically connected with the PCB.

13 . The unmanned aerial vehicle of claim 12 , further comprising at least one additional sensor electrically connected with the PCB.

14 . The unmanned aerial vehicle of claim 12 , further comprising a wire harness through which the PCB is connected to the control system.

15 . The unmanned aerial vehicle of claim 1 , further comprising a controller operable to control operation of the motor based at least in part upon information generated by the attachment device sensor, wherein the controller is configured to cease rotation of the spool in the raising direction in response to receiving the signal.

16 . The unmanned aerial vehicle of claim 1 , wherein the mounting assembly comprises a funnel-shaped opening through which the line extends.

17 . The unmanned aerial vehicle of claim 16 , wherein the funnel-shaped opening is positioned between the spool and a pulley wheel.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2024
From: WORKHORSE GROUP INC.; HORSEFLY INC.
To: AERO VELOCITY INC.
Reel/Frame 067676/0001 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: HORSEPOWER MANAGEMENT LLC
To: WORKHORSE GROUP INC; WORKHORSE TECHNOLOGIES INC.; WORKHORSE MOTOR WORKS INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; STABLES & STALLS LLC; STABLES & STALLS REAL ESTATE I LLC; ROUTEHORSE LLC; ESG LOGISTICS CORP.
Reel/Frame 067659/0023 →
RELEASE OF SECURITY INTEREST Recorded Mar 19, 2024
From: HIGH TRAIL SPECIAL SITUATIONS LLC
To: WORKHORSE GROUP, INC.; WORKHORSE TECHNOLOGIES, INC.; WORKHORSE MOTOR WORKS, INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; ESG LOGISTICS CORP.; STABLES & STALLS LLC; ROUTEHORSE LLC; STABLES & STALLS REAL ESTATE I LLC
Reel/Frame 066832/0728 →
SECURITY INTEREST Recorded Mar 18, 2024
From: WORKHORSE GROUP, INC.; WORKHORSE TECHNOLOGIES, INC.; WORKHORSE MOTOR WORKS, INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; ESG LOGISTICS CORP.; STABLES & STALLS LLC; ROUTEHORSE LLC; STABLES & STALLS REAL ESTATE I LLC
To: HORSEPOWER MANAGEMENT LLC
Reel/Frame 066816/0076 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2024
From: PARRAGA, RICH; WAGNER, JAMES; MCDERMOTT, PHIL; TROVATO, GIO; SAMS, JOSEPH; BEAULIEU, MARK; WEI, WEI
To: WORKHORSE GROUP INC.
Reel/Frame 066217/0885 →
SECURITY INTEREST Recorded Dec 27, 2023
From: WORKHORSE GROUP INC.
To: HIGH TRAIL SPECIAL SITUATIONS LLC
Reel/Frame 066130/0303 →
Continuity (2)
Provisional Application 63330997 · Apr 14, 2022
Related Publication 20230331384A1 · Oct 19, 2023
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