IP Library Granted Patent US 12,116,148
Granted Patent B2
US 12,116,148 · App. 17/731,030 · Granted Oct 15, 2024

Systems and methods for delivering, storing, and processing materials in space

Inventor: Daniel Faber (Westminster, CO)
Assignee: Orbit Fab, Inc.
B64G1/1078B64G1/2427B64G1/641B64G1/646
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,116,148
App. No.
17/731,030
Granted
Oct 15, 2024
Kind
B2
Abstract

Systems and methods for transferring, storing, and/or processing materials, such as fuel or propellant, in space, are disclosed. A representative system includes a flexible container that is changeable between a stowed configuration in which the flexible container is contained within a satellite, and a deployed configuration in which the flexible container extends away from the satellite. The system can include a tanker with a storage container to dock with and refuel a satellite. Another representative system includes a controller programmed with instructions that position a spacecraft with a storage container in a first orbit, transfer the spacecraft to a second orbit, dock the spacecraft with a satellite in the second orbit, transfer material between the storage container and the satellite, undock the spacecraft from the satellite, and, optionally, return the spacecraft to the first orbit. An androgynous coupling system with mechanical and fluid connectors facilitates docking and material transfer.

Claims (36)

1. A method of transferring material, power, and data in space, the method comprising:

launching a first spacecraft comprising a storage container;

positioning the first spacecraft in an orbit;

docking the first spacecraft with a second spacecraft in the orbit;

deploying a deployable container on the second spacecraft;

transferring material between the storage container and the second spacecraft;

transferring power between the first spacecraft and the second spacecraft;

transferring data between the first spacecraft and the second spacecraft; and

undocking the first spacecraft from the second spacecraft;

wherein transferring material between the storage container and the second spacecraft comprises receiving material in the deployable container.

2. The method of claim 1 , wherein the orbit is a second orbit and the method further comprises:

transferring the first spacecraft to the second orbit from a first orbit prior to docking the first spacecraft with the second spacecraft; and

returning the first spacecraft to the first orbit after transferring material between the storage container and the second spacecraft.

3. The method of claim 1 , wherein the deployable container is flexible.

4. The method of claim 1 , wherein transferring material between the storage container and the second spacecraft comprises receiving, in the storage container, material from the second spacecraft.

5. The method of claim 4 , wherein receiving material from the second spacecraft comprises receiving propellant from the second spacecraft.

6. The method of claim 1 , wherein transferring material between the storage container and the second spacecraft comprises transferring propellant to the second spacecraft.

7. The method of claim 1 , further comprising launching the second spacecraft to the orbit without sufficient fuel for a space mission planned for the second spacecraft.

8. A system for carrying out a space mission, the system comprising:

a first spacecraft;

a deployable container carried by the first spacecraft and configured to deploy from a stowed configuration;

a second spacecraft, wherein the second spacecraft comprises (a) a storage container configured to contain material, and (b) a coupling structure carried on an exterior surface of the second spacecraft; and

one or more controllers programmed with instructions that, when executed:

dock the second spacecraft with the first spacecraft in an orbit using the coupling structure;

deploy the deployable container;

transfer material between the storage container and the deployable container via the coupling structure; and

undock the second spacecraft from the first spacecraft;

wherein the coupling structure comprises a plurality of connectors including a fluid connector and one or more of an electrical connector, a signal connector, or a mechanical connector positioned to couple the coupling structure with the first spacecraft.

9. The system of claim 8 , wherein the orbit is a first orbit and the one or more controllers are programmed with instructions that, when executed:

transfer the second spacecraft to the first orbit from a second orbit; and

after undocking the second spacecraft from the first spacecraft, cause the second spacecraft to leave the first orbit.

10. The system of claim 9 , wherein the one or more controllers are further programmed with instructions that, when executed, deploy the deployable container after the second spacecraft is transferred to the first orbit.

11. The system of claim 8 , wherein transferring material comprises transferring propellant to the deployable container.

12. The system of claim 8 , wherein transferring material comprises transferring propellant from the deployable container.

13. The system of claim 8 , wherein the deployable container is a flexible container comprising an inner flexible bladder positioned within an outer flexible bladder.

14. The system of claim 13 , wherein the inner flexible bladder is positioned to expand within the outer flexible bladder to expel materials from the outer flexible bladder.

Assignments (2)
SECURITY INTEREST Recorded Sep 15, 2025
From: ORBIT FAB, INC.
To: STRIDE CAPITAL GROUP
Reel/Frame 072251/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: FABER, DANIEL
To: ORBIT FAB, INC.
Reel/Frame 060793/0020 →
Continuity (5)
Continuation 16126882 · Sep 10, 2018
Provisional Application 62614835 · Jan 8, 2018
Provisional Application 62595238 · Dec 6, 2017
Provisional Application 62556468 · Sep 10, 2017
Related Publication 20220371749A1 · Nov 24, 2022