IP Library Granted Patent US 11,686,438
Granted Patent B1
US 11,686,438 · App. 17/734,499 · Granted Jun 27, 2023

Lens to produce high angle off-axis light with wide beam width

Inventor: Qi Hong (Morganville, NJ)
Assignee: Dialight Corporation
F21K9/68F21V7/0066F21V7/0091F21V7/041F21V7/048F21V7/06F21V7/09F21Y2115/10
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Quick Facts
Patent No.
US 11,686,438
App. No.
17/734,499
Granted
Jun 27, 2023
Kind
B1
Abstract

The present disclosure is directed to examples of an apparatus. In one embodiment, the apparatus includes a light entry segment that receives light emitted from a light emitting diode (LED), a total internal reflection (TIR) segment to reflect the light emitted from the light emitting diode towards an optical axis of the LED, and a light redirection segment to redirect the light emitted from the light emitting diode and the light reflected by the TIR segment at an angle greater than 45 degrees relative to the optical axis of the LED and greater than 90 degrees along a horizontal axis.

Claims (46)

1. An apparatus, comprising:

a light entry segment that receives light emitted by a light emitting diode (LED);

a total internal reflection (TIR) segment to reflect the light emitted by the light emitting diode towards an optical axis of the LED;

a light redirection segment to redirect the light emitted by the light emitting diode and the light reflected by the TIR segment at an angle greater than 45 degrees relative to the optical axis of the LED and greater than 90 degrees along a horizontal axis in a batwing shape; and

a substrate located between the TIR segment and the light redirection segment, wherein a groove is formed below a top surface of the substrate and in front of an outer side of the light redirection segment.

2. The apparatus of claim 1 , wherein the light redirection segment collimates a vertical beam spread of the light emitted by the light emitting diode and the light reflected by the TIR segment that is redirected from 10 degrees to 90 degrees.

3. The apparatus of claim 1 , wherein the light entry segment comprises:

a rounded inner wall; and

a conic surface coupled to the rounded inner wall.

4. The apparatus of claim 1 , wherein the light redirection segment comprises:

a TIR surface; and

a light exiting surface.

5. The apparatus of claim 4 , wherein the light exiting surface comprises a curved surface along a horizontal plane.

6. The apparatus of claim 5 , wherein the TIR surface comprises a conic shape coupled to an inner side of the curved surface.

7. The apparatus of claim 5 , wherein the TIR surface comprises a separation between opposite ends of the TIR surface.

8. The apparatus of claim 7 , further comprising:

a refractive member located in the separation between the opposite ends of the TIR surface.

9. The apparatus of claim 4 , wherein the TIR surface comprises:

a top TIR surface; and

opposing sideward TIR surfaces.

10. The apparatus of claim 9 , wherein the top TIR surface comprises a plurality of top TIR sub-surfaces.

11. The apparatus of claim 10 , wherein the light exiting surface comprises a plurality of light exiting sub-surfaces.

12. The apparatus of claim 1 , further comprising:

a ridge on a bottom surface of the substrate and located below an apex of the groove.

13. The apparatus of claim 1 , further comprising:

a TIR surface groove formed below a top surface of the substrate and behind the light redirection segment.

14. An apparatus, comprising:

a substrate;

a total internal reflection (TIR) lens formed below the substrate and around a light emitting diode (LED); and

a light redirection segment formed in the substrate, wherein a bottom of the light redirection segment is below a top surface of the substrate, wherein the light redirection segment comprises:

a TIR surface; and

a light exiting surface.

15. The apparatus of claim 14 , wherein the TIR surface comprises:

a top TIR surface; and

opposing sideward TIR surfaces.

16. The apparatus of claim 15 , wherein the top TIR surface comprises a plurality of top TIR sub-surfaces.

17. The apparatus of claim 16 , wherein the light exiting surface comprises a plurality of light exiting sub-surfaces.

18. A luminaire, comprising:

at least one light emitting diode (LED) to emit light; and

a lens to redirect the light emitted by the at least one LED at an angle greater than 45 degrees relative to an optical axis of the LED and greater than 90 degrees along a horizontal axis, the lens comprising:

a substrate;

a total internal reflection (TIR) lens formed below the substrate and around the at least one LED; and

a light redirection segment formed in the substrate, wherein a bottom of the light redirection segment is below a top surface of the substrate, wherein the light redirection segment comprises:

a TIR surface; and

a light exiting surface.

19. The luminaire of claim 18 , wherein the light emitted by the at least one LED that is redirected from the lens is spread to have a batwing horizontal beam pattern.

Assignments (2)
SECURITY INTEREST Recorded Apr 23, 2026
From: DIALIGHT CORPORATION
To: HSBC UK BANK PLC
Reel/Frame 075465/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2022
From: HONG, QI
To: DIALIGHT CORPORATION
Reel/Frame 059782/0101 →
Cited By (1)
US 1,105,578