IP Library Granted Patent US 11,692,515
Granted Patent B2
US 11,692,515 · App. 17/740,958 · Granted Jul 4, 2023

Liquid rocket engine tap-off power source

Inventors: Thomas Edward Markusic (Georgetown, TX); Anatoli Alimpievich Borissov (Sugar Land, TX)
Assignee: FIREFLY AEROSPACE INC.
F02K9/48B64G1/401F02K9/42F02K9/44F02K9/46F02K9/52F02K9/62F02K9/64
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Quick Facts
Patent No.
US 11,692,515
App. No.
17/740,958
Granted
Jul 4, 2023
Kind
B2
Abstract

A liquid rocket engine integrates tap-off openings at a combustion chamber wall to direct exhaust from the combustion chamber to a tap-off manifold that provides the exhaust to one or more auxiliary systems, such as a turbopump that pumps oxygen and/or fuel into the combustion chamber. The tap-off opening passes through a fuel channel formed in that combustion chamber exterior wall and receives fuel through a fuel opening that interfaces the fuel channel and tap-off opening. The tap-off manifold nests within a fuel manifold for thermal management. The fuel channel directs fuel into the combustion chamber through fuel port openings formed in the combustion chamber, the fuel port openings located closer to a headend of the combustion chamber than the tap-off openings.

Claims (19)

1. A method for powering an auxiliary system of a liquid rocket engine, the method comprising:

pressurizing fuel in a fuel manifold to pump the fuel through fuel channels formed in a wall of a combustion chamber and out fuel ports into the combustion chamber;

injecting oxygen towards the combustion chamber wall from an oxygen injector disposed at a headend of the combustion chamber;

passing exhaust gas generated by burning fuel from the combustion chamber to a tap-off manifold through tap-off openings formed in the combustion chamber wall;

locating the fuel ports between the headend and the tap-off openings;

cooling the tap-off manifold with fuel disposed around the tap-off manifold;

directing the exhaust gas from the tap-off manifold to the auxiliary system; and

powering the auxiliary system with the exhaust gas.

2. The method of claim 1 further comprising:

directing at least some of the fuel from the fuel channels into the tap-off openings.

3. The method of claim 2 wherein the directing at least some of the fuel further comprises interfacing the fuel channel and tap-off opening with an elliptical-shaped opening formed between the fuel channel and the tap-off opening.

4. The method of claim 1 wherein the auxiliary system comprises a turbopump, the method further comprising:

pumping the fuel into the fuel manifold with the turbopump;

pumping the oxygen to the oxygen injector with the turbopump; and

directing exhaust of the turbopump to an exhaust from the combustion chamber.

5. The method of claim 1 wherein:

at least some of the oxygen injects along the headend substantially perpendicular to the combustion chamber wall; and

exhaust entering the tap-off openings has an oxygen-rich composition.

6. The method of claim 5 wherein fuel directed into the tap-off opening mixes with the exhaust to establish a substantially volume distributed combustion.

Assignments (8)
MERGER Recorded Aug 11, 2025
From: FIREFLY IP HOLDINGS, LLC; FIREFLY IP CO, LLC
To: FIREFLY AEROSPACE INC.
Reel/Frame 071987/0853 →
TERMINATION OF INTELLECTUAL PROPERTY LICENSE AGREEMENT RELEASE OF R/F 64371/0067 Recorded Aug 11, 2025
From: FIREFLY IP CO, LLC
To: FIREFLY AEROSPACE INC.
Reel/Frame 072412/0838 →
RELEASE OF SECURITY INTEREST Recorded Aug 8, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: FIREFLY AEROSPACE INC.; FIREFLY SPACE TRANSPORT SERVICES, LLC; FIREFLY RESEARCH, INC.; FIREFLY IP CO, LLC; FIREFLY IP HOLDINGS, LLC; SPACEFLIGHT, INC.
Reel/Frame 071975/0832 →
SECURITY AGREEMENT Recorded Aug 8, 2025
From: FIREFLY AEROSPACE INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 072343/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2023
From: FIREFLY AEROSPACE INC.; FIREFLY SPACE TRANSPORT SERVICES, LLC; FIREFLY RESEARCH, INC.; SPACEFLIGHT, INC.
To: FIREFLY IP CO, LLC
Reel/Frame 064370/0925 →
LICENSE Recorded Jul 25, 2023
From: FIREFLY IP CO, LLC
To: FIREFLY AEROSPACE INC.
Reel/Frame 064371/0067 →
SECURITY INTEREST Recorded Jul 25, 2023
From: FIREFLY AEROSPACE INC.; FIREFLY SPACE TRANSPORT SERVICES, LLC; FIREFLY RESEARCH, INC.; FIREFLY IP CO, LLC; FIREFLY IP HOLDINGS, LLC; SPACEFLIGHT, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064371/0825 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2022
From: BORISSOV, ANATOLI ALIMPIEVICH; MARKUSIC, THOMAS EDWARD
To: FIREFLY AEROSPACE INC.
Reel/Frame 059926/0776 →
Continuity (3)
Continuation 17324000 · May 18, 2021
Continuation 16584449 · Sep 26, 2019
Related Publication 20220268239A1 · Aug 25, 2022