IP Library Granted Patent US 11,932,232
Granted Patent B2
US 11,932,232 · App. 17/742,180 · Granted Mar 19, 2024

Supplemental electric drive with primary engine recognition for electric drive controller adaptation

Inventors: Roger Richter (Leander, TX); Jamie Noland (Pittsburgh, PA); Morgan Culbertson (Shadyside, PA)
Assignee: Hyliion Inc.
B60W20/10B60K1/00B60K1/04B60K6/48B60K6/52B60K17/354B60K17/356B60K17/36B60L15/20B60W10/08B60W50/00B60K2001/001B60K2001/0438B60L2200/28B60L2240/423B60L2240/441B60L2240/443B60W2050/0026B60W2300/126B60W2300/145B60W2510/0623B60W2510/0638B60W2510/0657B60W2710/083B60Y2200/142B60Y2200/147B60Y2200/92
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Quick Facts
Patent No.
US 11,932,232
App. No.
17/742,180
Granted
Mar 19, 2024
Kind
B2
Abstract

Through-the-road (TTR) hybrid designs using control strategies such as an equivalent consumption minimization strategy (ECMS) or an adaptive ECMS are implemented at the supplemental torque delivering electrically-powered drive axle (or axles) in a manner that follows operational parameters or computationally estimates states of the primary drivetrain and/or fuel-fed engine, but does not itself participate in control of the fuel-fed engine or primary drivetrain. BSFC type data particular to the paired-with fuel-fed engine allows an ECMS implementation (or other similar control strategy) to adapt to efficiency curves for the particular fuel-fed engine and to improve overall efficiencies of the TTR hybrid configuration.

Claims (33)

1. A system, comprising:

a fuel-fed engine;

a primary drivetrain of a tractor unit coupled to the fuel-fed engine;

an engine control module (ECM) for the fuel-fed engine coupled to a controller area network (CAN) interface;

an electric drive axle configured to operate independently of the primary drivetrain; and

an equivalent consumption minimization strategy (ECMS) controller for the electric drive axle coupled to the network interface, wherein the ECMS controller is configured to:

retrieve from the ECM a signature indicative of the fuel-fed engine wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;

communicate over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to the controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine, wherein a locally hosted portion of the information store is updated with the retrieved BSFC type data via the network-connected service platform periodically, on-demand, or in response to a command received over a radio frequency data communication interface;

determine a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and

control motive torque supplied by the electric drive axle in accordance with the TTR ECMS.

2. The system of claim 1 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

3. The system of claim 1 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

4. The system of claim 3 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

5. The system of claim 1 , wherein the ECMS controller is configured to adapt operation of the electric drive axle for regenerative power.

6. The system of claim 5 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

7. The system of claim 1 , wherein the ECMS controller is configured to adapt the TTR ECMS based on operation of the fuel-fed engine.

8. The system of claim 7 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

9. The system of claim 1 , wherein the ECMS controller does not control the fuel-fed engine.

10. The system of claim 1 , wherein the ECMS controller is configured to update an information store with the BSFC type data.

11. A method for controlling an operation of a system comprising a fuel-fed engine, a primary drivetrain of a tractor unit coupled to the fuel-fed engine, an engine control module (ECM) for the fuel-fed engine coupled to a network interface, and an electric drive axle, the method comprising:

retrieving from the ECM a signature indicative of the fuel-fed engine, wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;

communicating over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to a controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine, wherein a locally hosted portion of the information store is updated with the retrieved BSFC type data via the network-connected service platform periodically, on-demand, or in response to a command received over a radio frequency data communication interface;

determining a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and

controlling motive torque supplied by the electric drive axle independently of the primary drivetrain in accordance with the TTR ECMS.

12. The method of claim 11 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

13. The method of claim 11 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

14. The method of claim 13 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

15. The method of claim 11 , further comprising the ECMS controller adapting operation of the electric drive axle for regenerative power.

16. The method of claim 15 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

17. The method of claim 11 , further comprising the ECMS controller adapting the TTR ECMS based on operation of the fuel-fed engine.

18. The method of claim 17 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

19. The method of claim 11 , wherein the ECMS controller does not control the fuel-fed engine.

20. The method of claim 11 , further comprising updating an information store with the BSFC type data.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2022
From: RICHTER, ROGER; NOLAND, JAMIE; CULBERTSON, MORGAN
To: HYLIION INC.
Reel/Frame 059896/0388 →
Continuity (3)
Division 16237032 · Dec 31, 2018
Provisional Application 62612540 · Dec 31, 2017
Related Publication 20220266813A1 · Aug 25, 2022