IP Library Granted Patent US 11,905,025
Granted Patent B2
US 11,905,025 · App. 17/748,206 · Granted Feb 20, 2024

Mounting system for aircraft engine

Inventor: Randall Ray West (Wichita, KS)
Assignee: Spirit AeroSystems, Inc.
B64D27/26B64D27/18B64D2027/266B64D2027/268
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Quick Facts
Patent No.
US 11,905,025
App. No.
17/748,206
Granted
Feb 20, 2024
Kind
B2
Abstract

A system for mounting an engine on an aircraft. The system includes a lower forward element, lateral linkages, an upper forward element, and an aft element. The lower forward element couples a forward portion of an engine core with a lower forward portion of a pylon. The linkages extend laterally between the lower forward element and the forward portion of the engine core. The upper forward element couples an outer portion of the fan case with an upper portion of the pylon. The aft element is spaced aftwardly apart from the lower and upper forward elements, and couples an aft portion of the engine core to an aft portion of the pylon. The system reacts all major moments acting on the engine, and the system does not extend beyond an outer periphery of the fan case, which eliminates the need for or minimizes the height of an aerodynamic fairing.

Claims (40)

1. A mounting system for mounting an engine on an aerospace vehicle, the engine comprising a fan case, having an outer portion and an outer periphery, and an engine core arranged along a centerline axis, the mounting system comprising:

a pylon;

a lower forward element to couple a forward portion of the engine core with a lower forward portion of the pylon;

one or more lateral linkages extending from the lower forward element to extend laterally between the lower forward element and the forward portion of the engine core;

an upper forward element spaced laterally apart from the lower forward element, extending from an upper portion of the pylon to couple the outer portion of the fan case with an upper portion of the pylon; and

an aft element spaced aftwardly apart from the lower and upper forward elements, extending from an aft portion of the pylon to couple an aft portion of the engine core to an aft portion of the pylon,

wherein the pylon, the lower forward element, the one or more lateral linkages, the upper forward element, and the aft element do not extend vertically beyond the outer periphery of the fan case when coupled to the engine.

2. The mounting system of claim 1 , wherein the aerospace vehicle is an aircraft, and wherein the engine is a turbofan engine mounted below a wing of the aircraft.

3. The mounting system of claim 1 , the lower forward element resisting a vertical loading (Fz), a lateral loading (Fy), and a thrust force (Fx) during operation of the engine, and limiting a side-to-side (yaw) deflection of the fan case with respect to the engine core during operation of the engine.

4. The mounting system of claim 1 , the one or more lateral linkages limiting a deflection about a vertical axis (z) of the fan case during operation of the engine.

5. The mounting system of claim 1 , the upper forward element resisting a pitching moment (My) and an engine torque (Mx) and accommodating a thermal expansion during operation of the engine.

6. The mounting system of claim 1 , the aft element resisting a vertical loading (Fz), a lateral loading (Fy), and a torque (Mx) and accommodating a thermal expansion during operation of the engine.

7. The mounting system of claim 1 , the upper forward element comprising a spherical bearing and a shear pin slidably received within the spherical bearing.

8. The mounting system of claim 1 , the lower forward element comprising a ring structure encircling the forward portion of the engine core and supporting the fan case and the engine core, wherein the ring structure independently supports the fan case and the engine core such that one of the fan case or the engine core is removable without removing the other.

9. The mounting system of claim 1 , the lower forward element resisting an engine torque (Mx) during operation of the engine.

10. The mounting system of claim 1 , the fan case including one or more mounting lugs, and the lower forward element including a support beam connected to the one or more mounting lugs and having a forward interface including a spherical bearing movably engaging the fan case, with the one or more mounting lugs resisting a lateral loading (Fy), and the support beam resisting a vertical loading (Fz), an engine torque (Mx), and a thrust force during operation of the engine.

11. A mounting system for mounting an engine on an aerospace vehicle, the engine comprising a fan case, having an outer portion and an outer periphery, and an engine core arranged along a centerline axis, the mounting system comprising:

a pylon;

a lower forward element to couple a forward portion of the engine core with a lower forward portion of the pylon, and comprising a ring structure encircling the forward portion of the engine core to support the fan case and the engine core, wherein when the ring structure is attached to independently support the fan case and the engine core, one of the fan case or the engine core is removable without removing the other, with the lower forward element resisting an engine torque (Mx) during operation of the engine;

one or more lateral linkages extending from the lower forward element to extend laterally between the lower forward element and the forward portion of the engine core, with the one or more lateral linkages limiting side-to-side (yaw) deflections of the fan case with respect to the engine core during operation of the engine;

an upper forward element spaced laterally apart from the lower forward element, extending from an upper portion of the pylon to couple the outer portion of the fan case with the upper portion of the pylon;

an aft element spaced aftwardly apart from the lower and upper forward elements, extending from an aft portion of the pylon to couple an aft portion of the engine core to the aft portion of the pylon, and

an interconnect structure extending from the lower forward element to the upper forward element and extending along a forward surface of the pylon,

wherein the pylon, the lower forward element, the one or more lateral linkages, the upper forward element, and the aft element do not extend vertically beyond the outer periphery of the fan case when coupled to the engine.

12. The mounting system of claim 11 , the lower forward element resisting a vertical loading (Fz), a lateral loading (Fy), and a thrust force (Fx) during operation of the engine, and limiting a side-to-side (yaw) deflection of the fan case with respect to the engine core during operation of the engine, and the one or more lateral linkages limiting a deflection about a vertical axis (z) of the fan case and resist a thrust force (Fx) during operation of the engine.

13. The mounting system of claim 11 , the upper forward element resisting a pitching moment (My) and an engine torque (Mx) and accommodating a thermal expansion during operation of the engine.

14. The mounting system of claim 11 , the aft element resisting a vertical loading (Fz), a lateral loading (Fy), and a torque (Mx) and accommodating a thermal expansion during operation of the engine.

15. The mounting system of claim 11 , wherein the lower forward element comprises a ledge extending below the pylon and abutting a lower forward surface of the pylon.

16. A mounting system for mounting an engine on an aerospace vehicle, the engine comprising a fan case, having one or more mounting lugs, an outer portion, and an outer periphery, and an engine core arranged along a centerline axis, the mounting system comprising:

a pylon;

a lower forward element to couple a forward portion of the engine core with a lower forward portion of the pylon, and including a support beam to connect to the one or more mounting lugs of the fan case and having a forward interface including a spherical bearing to movably engage the fan case, with the one or more mounting lugs resisting a lateral loading (Fy), and the support beam resisting a vertical loading (Fz), an engine torque (Mx), and a thrust force during operation of the engine, wherein the lower forward element comprises a ledge extending below the pylon and abutting a lower forward surface of the pylon;

one or more lateral linkages extending from the lower forward element to extend laterally between the lower forward element and the forward portion of the engine core;

an upper forward element spaced laterally apart from the lower forward element, extending from an upper portion of the pylon to couple the outer portion of the fan case with the upper portion of the pylon;

an aft element spaced aftwardly apart from the lower and upper forward elements, extending from an aft portion of the pylon to couple an aft portion of the engine core to the aft portion of the pylon; and

an interconnect structure extending from the lower forward element to the upper forward element and extending along a forward surface of the pylon,

wherein the pylon, the lower forward element, the one or more lateral linkages, the upper forward element, and the aft element do not extend vertically above the outer periphery of the fan case when coupled to the engine.

17. The mounting system of claim 16 , the lower forward element resisting a vertical loading (Fz), a lateral loading (Fy), and a thrust force (Fx) during operation of the engine, and limiting a side-to-side (yaw) deflection of the fan case with respect to the engine core during operation of the engine, and the one or more lateral linkages limiting a deflection about a vertical axis (z) of the fan case during operation of the engine.

18. The mounting system of claim 16 , the upper forward element resisting a pitching moment (My) and an engine torque (Mx) and accommodating a thermal expansion during operation of the engine.

19. The mounting system of claim 16 , the aft element resisting a vertical loading (Fz), a lateral loading (Fy), and a torque (Mx) and accommodating a thermal expansion during operation of the engine.

20. The mounting system of claim 16 , the upper forward element comprising a spherical bearing and a shear pin slidably received within the spherical bearing.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Dec 9, 2025
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 073900/0653 →
RELEASE OF SECURITY INTEREST Recorded Dec 9, 2025
From: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 073916/0346 →
SECURITY AGREEMENT Recorded Jul 8, 2024
From: SPIRIT AEROSYSTEMS, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 068217/0456 →
RELEASE OF SECURITY INTEREST Recorded Dec 4, 2023
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: SPIRIT AEROSYSTEMS, INC.; SPIRIT AEROSYSTEMS HOLDINGS, INC.; SPIRIT AEROSYSTEMS NORTH CAROLINA, INC.
Reel/Frame 065757/0004 →
SECURITY AGREEMENT (SECOND LIEN NOTES) Recorded Nov 21, 2023
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 065659/0585 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 23, 2022
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 061993/0847 →
SECURITY INTEREST Recorded Nov 23, 2022
From: SPIRIT AEROSYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 061869/0241 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 23, 2022
From: SPIRIT AEROSYSTEMS, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 061993/0236 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2022
From: WEST, RANDALL RAY
To: SPIRIT AEROSYSTEMS, INC.
Reel/Frame 059963/0724 →
Continuity (2)
Continuation 16561176 · Sep 5, 2019
Related Publication 20220274712A1 · Sep 1, 2022