IP Library Granted Patent US 12,216,344
Granted Patent B2
US 12,216,344 · App. 17/753,193 · Granted Feb 4, 2025

Optical modulator and method of fabricating an optical modulator

Inventor: Adam Scofield (Los Angeles, CA)
Assignee: Rockley Photonics Limited
G02F1/025G02B6/12G02B6/12004G02B2006/12061G02B2006/12142G02B2006/12173G02B2006/12176G02B2006/12178
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,216,344
App. No.
17/753,193
Granted
Feb 4, 2025
Kind
B2
Abstract

A MOS capacitor-type optical modulator comprising a silicon-on-insulator (SOI) substrate, a first doped region in a silicon device layer of the SOI substrate, and a second doped region laterally separated from the first doped region by a vertically extending insulator layer to form a lateral MOS capacitor region. The first doped region, second doped region and insulator layer are formed from different materials.

Claims (40)

1. A MOS capacitor-type optical modulator comprising:

a silicon-on-insulator (SOI) substrate;

a first doped region in a silicon device layer of the SOI substrate; and

a second doped crystalline region laterally separated from the first doped region by a vertically extending insulator layer to form a lateral MOS capacitor region, wherein the first doped region, second doped crystalline region and insulator layer are formed from different materials,

wherein the insulator layer extends at an oblique angle relative to the substrate, so as to laterally separate the second doped crystalline region from the first doped region.

2. The MOS capacitor-type optical modulator of claim 1 , wherein the second doped crystalline region is formed in a type III-V semiconductor region.

3. The MOS capacitor-type optical modulator of claim 1 , wherein the insulator layer comprises silicon nitride.

4. The MOS capacitor-type optical modulator of claim 1 , wherein the silicon device layer of the SOI substrate has a (100) crystalline orientation.

5. The MOS capacitor-type optical modulator of claim 1 , wherein a first portion of the insulator layer extends horizontally on top of the first doped region, and a second portion of the insulator layer extends horizontally beneath the second doped crystalline region.

6. A method of fabricating the MOS capacitor-type optical modulator of claim 1 , wherein the method comprises the steps of:

providing the first doped region in the silicon device layer; and

epitaxially growing a semiconductor region from the silicon device layer of the SOI substrate, wherein the semiconductor region comprises the second doped crystalline region, and the first doped region, second doped crystalline region and insulator layer are each formed from different materials.

7. The method according to claim 6 , wherein the semiconductor region is epitaxially grown from a region of the silicon device layer laterally offset from the lateral MOS capacitor region.

8. The method according to claim 6 , wherein the semiconductor region is a type III-V semiconductor region.

9. The method according to claim 6 , wherein the silicon device layer of the SOI substrate has a (100) crystalline structure.

10. The method according to claim 6 , wherein the method further comprises the step of:

etching a portion of the semiconductor region to form a waveguide structure, the waveguide structure comprising the lateral MOS capacitor region.

11. The method according to claim 10 , further comprising the steps of:

depositing an isolation layer on the waveguide structure;

applying a first electrical contact through the isolation layer to the first doped region; and

applying a second electrical contact through the isolation layer to the second doped crystalline region.

12. The method according to claim 6 , wherein the method further comprises the steps of:

creating a cavity underneath an upper mask layer; and

epitaxially growing the semiconductor region from the silicon device layer of the SOI substrate in the cavity.

13. The method according to claim 12 , wherein the upper mask layer comprises silicon nitride.

14. The method according to claim 12 , wherein the step of creating the cavity comprises:

providing a sacrificial layer;

depositing the upper mask layer on top of the sacrificial layer; and

selectively etching the sacrificial layer to create the cavity.

15. The method according to claim 14 , wherein the method further comprises the steps of:

etching a trench in the silicon device layer of the SOI substrate;

depositing a lower mask layer on top of the silicon device layer and in the trench;

etching an opening in the lower mask layer to the silicon device layer at a region of the silicon device layer laterally offset from the lateral MOS capacitor region; and

depositing the sacrificial layer on the lower mask layer and in the opening in the lower mask layer.

16. The method according to claim 15 , further comprising the step of etching a portion of the sacrificial layer to the lower mask layer before depositing the upper mask layer.

17. The method according to claim 14 , wherein the method further comprises the step of planarizing the sacrificial layer by Chemical Mechanical Planarization, CMP.

18. The method according to claim 14 , wherein the sacrificial layer comprises aluminium oxide or amorphous silicon.

19. A method of fabricating the MOS capacitor-type optical modulator of claim 1 , the method comprising the steps of:

creating a cavity underneath an upper mask layer; and

epitaxially growing a semiconductor region, comprising the second doped crystalline region, from the silicon device layer in the cavity.

Assignments (5)
RELEASE OF SECURITY INTEREST - REEL/FRAME 061435/0367 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 064036/0035 →
RELEASE OF PATENT SECURITY INTEREST - SUPER SENIOR INDENTURE - REEL/FRAME 061768/0082 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0416 →
SECURITY INTEREST Recorded Mar 19, 2023
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 063287/0879 →
SECURITY INTEREST - SUPER SENIOR INDENTURE Recorded Oct 25, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061768/0082 →
SECURITY INTEREST Recorded Oct 15, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061435/0367 →
Priority Claims (1)
GB 1915141 · Oct 18, 2019 · national
Continuity (3)
Provisional Application 62938823 · Nov 21, 2019
Provisional Application 62891870 · Aug 26, 2019
Related Publication 20220276512A1 · Sep 1, 2022
References Cited (19)
US 20040036114A1 · Taylor · 2004 [cited by examiner]
US 20080164572A1 · Toyoda · 2008 [cited by examiner]
US 20080308837A1 · Gauthier, Jr. · 2008 [cited by examiner]
US 20090242935A1 · Fitzgerald · 2009 [cited by examiner]
US 20100215309A1 · Shubin et al. · 2010 [cited by applicant]
US 20150212344A1 · Patel et al. · 2015 [cited by applicant]
US 20170075148A1 · Baudot · 2017 [cited by examiner]
US 20170212368A1 · Liang · 2017 [cited by examiner]
US 20200159048A1 · Andy · 2020 [cited by examiner]
US 20200292854A1 · Zhang · 2020 [cited by examiner]
CN 106291990A · 2017 [cited by examiner]
GB 2563278A · 2018 [cited by applicant]
WO 2009020432A1 · 2009 [cited by applicant]
CN-106291990-A English translation (Year: 2017). [cited by examiner]
International Search Report and Written Opinion of the International Searching Authority, corresponding to PCT/EP2020/073760, mailed Nov. 11, 2020, 20 pages. [cited by applicant]
Liang, D. et al., “A Tunable Hybrid III-V-on-Si MOS Microring Resonator with Negligible Tuning Power Consumption”, 2016 Optical Fiber Communications Conference and Exhibition (OFC), 2016, 3 pages, OSA. [cited by applicant]
Shu, H. et al., “Significantly High Modulation Efficiency of Compact Graphene Modulator Based on Silicon Waveguide”, Scientific Reports, Jan. 17, 2018, pp. 1-8, vol. 8, No. 1, www.nature.com. [cited by applicant]
J.K. Intellectual Property Office Search and Examination Report, for Patent Application No. GB1915141.4, dated Apr. 8, 2020, 7 pages. [cited by applicant]
J.K. Intellectual Property Office Search and Examination Report, for Patent Application No. GB2117211.9, dated Jul. 8, 2022, 4 pages. [cited by applicant]