IP Library Granted Patent US 12,305,263
Granted Patent B2
US 12,305,263 · App. 17/753,337 · Granted May 20, 2025

CLAD 2XXX-series aerospace product

Inventors: Bernd Jacoby (Limburg, DE); Achim Bürger (Höhr-Grenzhausen, DE); Sabine Maria Spangel (Koblenz, DE); Philippe Meyer (Agnetz, FR)
Assignee: Novelis Koblenz GmbH
C22C21/06B32B15/016C22C21/16C22F1/047
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,305,263
App. No.
17/753,337
Granted
May 20, 2025
Kind
B2
Abstract

The invention relates to a rolled composite aerospace product comprising a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to at least one surface of the 2XXX-series core layer, wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising 0.4% to 4.8% Mg, and preferably 0.7% to 4.5% Mg.

Claims (61)

1. A rolled composite aerospace product comprising a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to at least one surface of the 2XXX-series core layer, wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising 0.4% to 4.8% Mg, wherein the 2XXX-series alloy of the 2XXX-series core layer has a composition comprising, in wt. %,

Cu 1.9% to 7.0%,

Mg 0.30% to 1.8%,

Mn up to 1.2%,

Si up to 0.40%,

Fe up to 0.40%,

Cr up to 0.35%,

Zn up to 1.0%,

Ti up to 0.15%,

Zr up to 0.25%,

V up to 0.25%,

Li up to 2.0%,

Ag up to 0.80%,

Ni up to 2.5%,

balance being aluminium and impurities.

2. The rolled composite aerospace product according to claim 1 , wherein the Al—Mg alloy is a 5XXX-series aluminium alloy having a composition of, in wt. %:

Mg 0.4% to 4.8%

Si up to 0.3%,

Fe up to 0.5%,

Sc up to 0.5%,

Mn up to 1.5%,

Cu up to 0.2%,

Cr up to 0.25%,

Zr up to 0.25%,

Zn up to 0.5%,

Ti up to 0.2%,

impurities each <0.05%, total <0.15%, and balance aluminium.

3. The rolled composite aerospace product according to claim 1 , wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising, in wt. %:

Mg 0.4% to 3.0%,

Si up to 0.3%,

Fe up to 0.5%,

Sc up to 0.04%,

Mn up to 1.5%,

Cu up to 0.2%,

Cr up to 0.25%,

Zr up to 0.25%,

Zn up to 0.5%,

Ti up to 0.2%,

impurities each <0.05%, total <0.15%, and balance aluminium.

4. The rolled composite aerospace product according to claim 1 , wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising, in wt. %:

Mg 3.0% to 4.8%,

Sc 0.02% to 0.5%,

Mn up to 1%,

Zr up to 0.25%,

Cr up to 0.3%,

Ti up to 0.2%,

Cu up to 0.25%,

Zn up to 0.5%,

Fe up to 0.5%,

Si up to 0.3%,

impurities each <0.05%, total <0.15%, and balance aluminium.

5. The rolled composite aerospace product according to claim 1 , wherein the Al—Mg alloy clad layer is coupled by means of roll bonding to the at least one surface of the 2XXX-series core layer.

6. The rolled composite aerospace product according to claim 1 , wherein the Al—Mg alloy clad layer has a thickness in the range of 1% to 20% of the total thickness of the rolled composite aerospace product.

7. The rolled composite aerospace product according to claim 1 , consisting of a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to one surface of the 2XXX-series core layer.

8. The rolled composite aerospace product according to claim 1 , consisting of a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to both surfaces of the 2XXX-series core layer.

9. The rolled composite aerospace product according to claim 1 , wherein an interliner is positioned between the 2XXX-series core layer and the Al—Mg alloy layer, and wherein the interliner is made from a different aluminium alloy than the Al—Mg alloy layer and has a Mg-content lower than the Al—Mg alloy.

10. The rolled composite aerospace product according to claim 1 , wherein the 2XXX-series core layer ( 20 ) is from the 2x24-series alloy.

11. The rolled composite aerospace product according to claim 1 , wherein the 2XXX-series core layer ( 20 ) is in a T3, T351, T39, T42, T8 or T851 temper.

12. The rolled composite aerospace product according to claim 1 , wherein the rolled composite aerospace product ( 10 ) has a total thickness of 0.8 mm to 50.8 mm.

13. The rolled composite aerospace product according to claim 1 , wherein the rolled composite aerospace product is an aerospace structural part.

14. A rolled composite aerospace product comprising a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to at least one surface of the 2XXX-series core layer, wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising 0.4% to 4.8% Mg, wherein the rolled composite aerospace product is an aerospace structural part.

Assignments (6)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 60848/0381 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0319 →
SECURITY INTEREST Recorded Mar 11, 2025
From: NOVELIS DEUTSCHLAND GMBH; NOVELIS INC.; NOVELIS KOBLENZ GMBH
To: CITIBANK, N.A.
Reel/Frame 070481/0417 →
SECURITY INTEREST Recorded Aug 18, 2022
From: NOVELIS KOBLENZ GMBH (FORMERLY KNOWN AS ALERIS ROLLED PRODUCTS GERMANY GMBH)
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 060848/0353 →
SECURITY INTEREST Recorded Aug 18, 2022
From: NOVELIS KOBLENZ GMBH (FORMERLY KNOWN AS ALERIS ROLLED PRODUCTS GERMANY GMBH)
To: STANDARD CHARTERED BANK
Reel/Frame 060848/0381 →
CHANGE OF NAME Recorded Aug 10, 2022
From: ALERIS ROLLED PRODUCTS GERMANY GMBH
To: NOVELIS KOBLENZ GMBH
Reel/Frame 061419/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2022
From: JACOBY, BERND; BÜRGER, ACHIM; SPANGEL, SABINE MARIA; MEYER, PHILIPPE
To: ALERIS ROLLED PRODUCTS GERMANY GMBH
Reel/Frame 059119/0486 →
Priority Claims (1)
EP 19195491 · Sep 5, 2019 · regional
Continuity (1)
Related Publication 20220316033A1 · Oct 6, 2022
References Cited (41)
US 3418090A · Fritzlen · 1968 [cited by applicant]
US 20020031682A1 · Dif et al. · 2002 [cited by applicant]
US 20140366999A1 · Kamat et al. · 2014 [cited by applicant]
CN 106079739A · 2016 [cited by applicant]
EP 1557260 · 2005 [cited by applicant]
EP 2121997 · 2009 [cited by applicant]
EP 2635720 · 2017 [cited by applicant]
JP 55113857A · 1980 [cited by applicant]
JP 0754088A · 1995 [cited by applicant]
JP 2009535508A · 2009 [cited by applicant]
JP 2016183364A · 2016 [cited by applicant]
RU 2533989C2 · 2014 [cited by applicant]
WO 2017183965 · 2017 [cited by applicant]
WO 2018200355A1 · 2018 [cited by applicant]
English Abstract and English Machine Translation of De Smet et al. (EP 1852251 A1) (Nov. 7, 2007). [cited by examiner]
Zakharov, V. V. “Effect of scandium on the structure and properties of aluminum alloys.” Metal science and heat treatment 45.7 (2003): 246-253. [cited by examiner]
Canadian Application No. 3, 146,252 , “Office Action”, Nov. 23, 2022, 3 pages. [cited by applicant]
European Application No. 19195491.6, Intention to Grant mailed on Mar. 25, 2022, 5 pages. [cited by applicant]
Hatch , “Aluminium, Characteristics and Physical Metal Science”, Metallurgy, 1989, p. 353. [cited by applicant]
Russian Application No. 2022103082 , “Office Action”, Oct. 26, 2022, 10 pages. [cited by applicant]
Russian Application No. 2022103082 , “Notice of Decision to Grant”, Jan. 23, 2023, 14 pages. [cited by applicant]
“Aluminum Handbook”, General Incorporated Association, Japan Aluminium Association, Standard Committee, 7th Edition, Jan. 31, 2007, pp. 5-14. [cited by applicant]
European Application No. 20756980.7 , “Intention to Grant”, Dec. 23, 2022, 5 pages. [cited by applicant]
Japanese Application No. 2022-514844 , “Office Action”, Apr. 18, 2023, 8 pages. [cited by applicant]
Canadian Application No. 3,146,252, “Notice of Allowance”, Nov. 20, 2023, 3 pages. [cited by applicant]
Korean Application No. 10-2022-7010752, “Office Action”, Jan. 10, 2024, 10 pages. [cited by applicant]
“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, The Aluminum Association, XP003023672, Apr. 1, 2004, pp. 1-35. [cited by applicant]
European Application No. 19195491.6 , Extended European Search Report, Mailed On Mar. 20, 2020, 6 pages. [cited by applicant]
International Application No. PCT/IB2020/057627 , International Search Report and Written Opinion, Mailed On Nov. 9, 2020, 12 pages. [cited by applicant]
Indian Application No. 202217009534 , “First Examination Report”, Apr. 29, 2022, 6 pages. [cited by applicant]
Japanese Application No. 2022-514844 , “Notice of Decision to Grant”, Sep. 14, 2023, 6 pages. [cited by applicant]
“Aluminum standards and data 2003 Metric SI”, The Aluminum Association, Inc., Mar. 2003, pp. 1-10. [cited by applicant]
“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, The Aluminum Association Inc., Feb. 2009, 37 pages. [cited by applicant]
“International Alloy Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys”, The Aluminum Association, Inc., Jan. 2015, 38 pages. [cited by applicant]
EP20756980.7 , “Notice of Opposition”, Jan. 19, 2024, 1 page. [cited by applicant]
EP20756980.7 , “Notice of Opposition”, Jan. 11, 2024, 17 pages. [cited by applicant]
EP20756980.7 , “Notice of Opposition”, Jan. 19, 2024, 2 pages. [cited by applicant]
Hatch , “Aluminum: Properties and Physical Metallurgy”, American Society for Metals, 1984, pp. 372-374. [cited by applicant]
Schwensfeir Jr. et al., “Comparison of Bond in Roll-bonded and Adhesively Bonded Aluminums”, published by NASA. Langley Research Center Welding, Bonding and Fastening, Sep. 1, 1985, pp. 323-328. [cited by applicant]
Brazilian Application No. BR112022001298-5, “Office Action”, Jan. 21, 2025, 5 pages. [cited by applicant]
European Application No. 20756980.7, “Summons to Attend Oral Proceedings”, Feb. 24, 2025, 18 pages. [cited by applicant]