Early life erosion tracking layer for high pressure fracking hoses
A rubber hose includes a distinctly colored inner wear indicator integrated into its liner, wherein a distance b of the inner wear indicator from the inner surface of the liner is less than 40% of the liner's thickness v, and height h of the wear indicator, measured perpendicularly to a longitudinal axis of the hose, falls between 1% to 90% of liner thickness v, or even from 10% to 40% of the liner thickness v. The inner wear indicator may have concentric sectional surface area of the inner wear indicator may even gradually decrease in the radial direction as a function of distance from the longitudinal axis. The rubber hose may be connected at one end to a plunger pump and connected at a second to a common manifold, in an oilfield pump system, or used in any hose application in an oilfield fluid pump system.
1. A rubber hose comprising a distinctly colored inner wear indicator integrated into a liner of the rubber hose, wherein the inner wear indicator is disposed at a distance (b) of the from an inner surface of the liner, wherein (b) is less than 40% of thickness (v) of the liner, and wherein height (h) of the wear indicator, measured perpendicularly to a longitudinal axis of the hose, falls between 1% to 90% of liner thickness (v); and
wherein the inner wear indicator has a profile applied in a spiral and has a triangular cross-section.
2. The rubber hose according to claim 1 , wherein a concentric sectional surface area of the inner wear indicator changes with radial distance from the longitudinal axis.
3. The rubber hose according to claim 2 , wherein the concentric sectional surface area of the inner wear indicator gradually decreases in the radial direction as a function of distance from the longitudinal axis.
4. A rubber hose comprising a distinctly colored inner wear indicator integrated into a liner of the rubber hose, wherein the inner wear indicator is disposed at a distance (b) of the from an inner surface of the liner, wherein (b) is less than 40% of thickness (v) of the liner, and wherein height (h) of the wear indicator, measured perpendicularly to a longitudinal axis the hose, falls between 1% to 90% of liner thickness (v); and
wherein the inner wear indicator profile is applied in a spiral and has a multiple triangular cross-section.
5. A rubber hose comprising a distinctly colored inner wear indicator integrated into a liner of the rubber hose, wherein the inner wear indicator is disposed at a distance (b) of the from an inner surface of the liner, wherein (b) is less than 40% of thickness (v) of the liner, and wherein height (h) of the wear indicator, measured perpendicularly to longitudinal axis of the hose, falls between 1% to 90% of liner thickness (v); and
wherein the inner wear indicator in the rubber hose has a triangular cross-section laid in ring-like shape, perpendicular to the longitudinal axis or a rectangular cross section laid in ring-like shape.
6. The rubber hose according to claim 1 , wherein the inner wear indicator in the rubber hose consists of essentially conical elements placed in a spot-like pattern.
7. The rubber hose according to claim 1 , wherein an additional outer wear indicator is placed radially to the longitudinal axis and more outward than the inner wear indicator.
8. The rubber hose according to claim 7 , wherein a sectional surface area of the outer wear indicator gradually increases in a radial direction relative the longitudinal axis as a function of distance from the longitudinal axis.
9. The rubber hose according to claim 1 , wherein the distance (b) of the inner wear indicator from the inner surface of the liner is equal to or less than 20% of the liner thickness (v), and the height (h) of the wear indicator, measured perpendicular to the hose longitudinal axis, is from 10% to 40% of the liner thickness (v).
10. The rubber hose according to claim 1 , wherein the rubber hose is connected at one end to a plunger pump and wherein the rubber hose is connected at a second to a common manifold, in an oilfield pump system.
11. A rubber hose comprising a distinctly colored inner wear indicator integrated into a liner of the rubber hose, wherein the inner wear indicator is disposed at a distance (b) of the from an inner surface of the liner, wherein (b) is less than 40% of thickness (v) of the liner, and wherein a height (h) of the wear indicator, measured perpendicularly to a longitudinal axis of the hose, falls between 1% to 90% of liner thickness (v); and,
wherein the inner wear indicator has profile which is:
applied in a spiral and has a triangular cross-section,
applied in a spiral and has a multiple triangular cross-section,
a triangular cross-section laid in ring-like shape, perpendicular to the longitudinal axis,
a multiple triangular cross-section laid in a ring-like shape, placed perpendicular to the longitudinal axis, or
essentially conical elements placed in a spot-like pattern.
12. The rubber hose according to claim 11 , wherein a concentric sectional surface area of the inner wear indicator changes with radial distance from the longitudinal axis.
13. The rubber hose according to claim 12 , wherein the concentric sectional surface area of the inner wear indicator gradually decreases in the radial direction as a function of distance from the longitudinal axis.
14. The rubber hose according to claim 11 , wherein an additional outer wear indicator is placed radially to the longitudinal axis and more outward than the inner wear indicator, and wherein a sectional surface area of the outer wear indicator gradually increases in a radial direction relative the longitudinal axis as a function of distance from the longitudinal axis.
15. The rubber hose according to claim 11 further comprising one or more embossed rubber grooves in the liner which function to wash away as the liner is exposed to the high velocity fluids.
16. The rubber hose according to claim 11 , wherein the rubber hose is connected at one end to a plunger pump and wherein the rubber hose is connected at a second to a common manifold, in an oilfield pump system.