IP Library Granted Patent US 12,473,697
Granted Patent B2
US 12,473,697 · App. 17/757,372 · Granted Nov 18, 2025

Padding layer for athletic field for water retention and drainage

Inventor: Frédéric Vachon (Montreal, CA)
Assignee: TENCATE GRASS HOLDING BV
E01C13/02E01C2201/205
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Quick Facts
Patent No.
US 12,473,697
App. No.
17/757,372
Granted
Nov 18, 2025
Kind
B2
Abstract

Various embodiments for a panel that may be combined with other similar panels to form a padding layer of an athletic field, or other surface, are disclosed. The panel for use in a padding layer of a panel system includes at least one water accumulation region positioned at or near a perimeter of the panel. The at least one water accumulation region is defined by a pyramidal surface that slopes downwards from a center of the panel to distal edges of the panel such that the center has a height relative to a ground surface greater than the distal edges of the panel, a plurality of projections projecting from the pyramidal surface, and a ridge projecting from the pyramidal surface, the ridge extending along a perimeter of the panel, wherein the ridge has a projection height sufficient to retain water at the perimeter of the panel.

Claims (43)

1 . A panel for use in a padding layer of a panel system, comprising:

at least one water accumulation region positioned at or near a perimeter of the panel, the at least one water accumulation region being defined by:

a pyramidal surface that slopes downwards from a center of the panel to distal edges of the panel such that the center has a height relative to a ground surface greater than the distal edges of the panel;

a plurality of projections projecting from the pyramidal surface; and

a ridge projecting from the pyramidal surface, the ridge extending along a perimeter of the panel and formed integrally with at least a portion of the plurality of projections positioned at or near the perimeter of the panel, wherein the ridge has a projection height sufficient to retain water at the perimeter of the panel.

2 . The panel of claim 1 , wherein a height of the ridge extending along the perimeter of the panel is the same as a height of at least a portion of the plurality of projections.

3 . The panel of claim 1 , wherein the pyramidal surface comprises a first region having a first directional slope, a second region having a second directional slope, a third region having a third directional slope, and a fourth region having a fourth directional slope being distinct relative to one another.

4 . The panel of claim 3 , further comprising:

a horizontally-extending rib extending from a first side of the panel to a second side of the panel; and

a vertically-extending rib extending from a third side of the panel to a fourth side of the panel.

5 . The panel of claim 4 , wherein:

the first region is defined as an area above the horizontally-extending rib and left of the vertically-extending rib;

the second region is defined as an area above the horizontally-extending rib and right of the vertically-extending rib;

the third region is defined as an area below the horizontally-extending rib and left of the vertically-extending rib; and

the fourth region is defined as an area below the horizontally-extending rib and right of the vertically-extending rib.

6 . The panel of claim 1 , further comprising a plurality of drainage holes.

7 . The panel of claim 6 , wherein the plurality of drainage holes are positioned within individual ones of the plurality of projections.

8 . The panel of claim 1 , wherein the panel is formed of a closed-cell, hydrophobic material.

9 . A method, comprising:

providing the panel for use in the padding layer of the panel system according to claim 1 .

10 . The method of claim 9 , wherein:

a height of the ridge extending along the perimeter of the panel is the same as a height of at least a portion of the plurality of projections; and

the pyramidal surface comprises a first region having a first directional slope, a second region having a second directional slope, a third region having a third directional slope, and a fourth region having a fourth directional slope being distinct relative to one another.

11 . The method of claim 10 , further comprising:

a horizontally-extending rib extending from a first side of the panel to a second side of the panel;

a vertically-extending rib extending from a third side of the panel to a fourth side of the panel, wherein:

the first region is defined as an area above the horizontally-extending rib and left of the vertically-extending rib;

the second region is defined as an area above the horizontally-extending rib and right of the vertically-extending rib;

the third region is defined as an area below the horizontally-extending rib and left of the vertically-extending rib; and

the fourth region is defined as an area below the horizontally-extending rib and right of the vertically-extending rib.

12 . The method of claim 9 , wherein the panel further comprises a plurality of drainage holes positioned within individual ones of the plurality of projections, and wherein the method further comprises forming the panel of a closed-cell, hydrophobic material.

13 . A panel for use in a padding layer of a panel system, comprising:

a flat surface;

at least one water accumulation region positioned at or near a perimeter of the panel, the at least one water accumulation region being defined by:

a plurality of projections projecting from a pyramidal surface; and

a ridge projecting from the pyramidal surface, the ridge extending along a perimeter of the panel and formed integrally with at least a portion of the plurality of projections positioned at or near the perimeter of the panel, wherein the ridge has a projection height sufficient to retain water at the perimeter of the panel.

14 . A panel for use in a padding layer of a panel system, comprising:

a flat surface;

a plurality of water accumulation regions positioned on the flat surface, the plurality of water accumulation regions being defined by:

a horizontally-extending rib extending from a first side of the panel to a second side of the panel;

a vertically-extending rib extending from a third side of the panel to a fourth side of the panel; and

a ridge projecting from the flat surface, the ridge extending along a perimeter of the panel, wherein the ridge has a projection height sufficient to retain water at the perimeter of the panel and wherein the projection height is the same as a height of at least a portion of a projection projecting from the flat surface.

15 . The panel of claim 1 , wherein individual ones of the plurality of projections gradually increase in height from near the center of the panel to the distal edges of the panel.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2025
From: SAFEPLAY LLC
To: TENCATE GRASS HOLDING BV
Reel/Frame 071906/0052 →
SECURITY INTEREST Recorded Feb 26, 2024
From: HELLAS CONSTRUCTION, INC.; SAFEPLAY, LLC; CHALLENGER TURF, INC.
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 066564/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: VACHON, FRÉDÉRIC
To: 4427017 CANADA INC.
Reel/Frame 060272/0628 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: 4427017 CANADA INC.
To: SAFEPLAY LLC
Reel/Frame 060272/0669 →