IP Library Granted Patent US 12,227,076
Granted Patent B2
US 12,227,076 · App. 17/760,167 · Granted Feb 18, 2025

Hybrid power drive system

Inventors: Xiangdong Xu (Shanghai, CN); Jie Gu (Shanghai, CN); Yi Shi (Beijing, CN); Lin Fan (Shanghai, CN); Jiancheng Xin (Shanghai, CN)
Assignee: BorgWarner US Technologies LLC
B60K6/442B60K6/387B60K6/547
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Quick Facts
Patent No.
US 12,227,076
App. No.
17/760,167
Granted
Feb 18, 2025
Kind
B2
Abstract

The invention relates to a hybrid power drive system, comprising: an internal combustion engine having a crankshaft; a first electric motor ( 14 ), wherein the first electric motor ( 14 ) is an outer rotor electric motor, and comprises an outer rotor ( 14.2 ) that is rigidly connected to the crankshaft and rotates together with the crankshaft; a transmission ( 15 ) comprising an input shaft ( 20 ); and a clutch ( 18 ) that is provided between the first electric motor ( 14 ) and the transmission ( 15 ), and is connected to the input shaft ( 20 ) of the transmission. The clutch ( 18 ) is configured to be capable of switching between the following positions: an engagement position where the clutch ( 18 ) is engaged with the outer rotor ( 14.2 ); and a separation position where the clutch ( 18 ) is separated from the outer rotor ( 14.2 ). The present system is simple in structure, high in efficiency, and low in manufacturing and maintenance costs.

Claims (19)

1. A hybrid power drive system comprising:

an internal combustion engine having a crankshaft;

a first electric motor which is an outer-rotor electric motor having an outer-rotor which is rigidly coupled with the crankshaft and rotates with the crankshaft;

a transmission having an input shaft, an output shaft, a drive gear, a differential gear and a countershaft, wherein the output shaft is cylindrical and coaxially arranged with the input shaft to rotate around the input shaft, the drive gear is disposed on the output shaft, and the countershaft has gears, wherein the drive gear is coupled, via the gears of the countershaft, to the differential gear;

a second electric motor connected to one of the countershaft gears via a gear; and

a clutch, which is disposed between the first electric motor and the transmission and is coupled with the input shaft of the transmission, wherein the clutch is configured to be switched between the following two positions:

an engagement position, wherein the clutch engages with the outer-rotor; and

a separation position, wherein the clutch disengages from the outer-rotor.

2. The hybrid power drive system according to claim 1 , wherein the clutch is a single plate clutch.

3. The hybrid power drive system according to claim 2 , wherein the clutch comprises a single plate and a clutch actuator, wherein the clutch actuator is adapted to engage the single plate with the outer-rotor when the clutch is in the engagement position, and to disengage the single plate from the outer-rotor when the clutch is in the separation position.

4. The hybrid power drive system according to claim 2 , wherein the clutch comprises a torque damper which is integrated with the single plate, wherein the torque damper comprises a spline hole, and the transmission comprises a spline shaft which is coupled with the input shaft and engages into the spline hole.

5. The hybrid power drive system according to claim 1 , wherein the transmission further comprises a synchronizer and a shift actuator, wherein the synchronizer is disposed on the output shaft and the shift actuator is configured to actuate the synchronizer to engage or disengage the input shaft with the output shaft.

6. The hybrid power drive system according to claim 5 , wherein the transmission further comprises a park pawl disposed on the output shaft and a parking lock actuator, wherein the parking lock actuator is adapted to engage with or disengage from the park pawl, so as to lock and unlock the rotation of the output shaft.

7. The hybrid power drive system according to claim 1 , wherein the second electric motor is arranged downstream of the transmission.

8. The hybrid power drive system according to claim 7 , wherein the hybrid power drive system further comprises a central processing unit configured to operate the system in one of the following operation modes:

pure electric drive mode, wherein the internal combustion engine and the first electric motor are not involved in vehicle power output, and only the second electric motor is involved in the power output;

hybrid drive mode, wherein the internal combustion engine, the first and the second electric motors are together involved in power output; or

direct drive mode, wherein the second electric motor is not involved in vehicle power output, and the internal combustion engine and the first electric motor are involved in the power output.

9. The hybrid power drive system according to claim 1 , wherein the internal combustion engine includes a plurality of cylinders connected to the crankshaft and comprises a cylinder deactivation apparatus configured to selectively deactivate at least one of the plurality of cylinders.

Assignments (2)
CHANGE OF NAME Recorded Sep 18, 2024
From: DELPHI TECHNOLOGIES IP LIMITED
To: BORGWARNER US TECHNOLOGIES LLC
Reel/Frame 068987/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2022
From: XU, XIANGDONG; GU, JIE; SHI, YI; FAN, LIN; XIN, JIANCHENG
To: DELPHI TECHNOLOGIES IP LIMITED
Reel/Frame 061133/0924 →