IP Library Granted Patent US 12,546,535
Granted Patent B2
US 12,546,535 · App. 17/762,124 · Granted Feb 10, 2026

Apparatus for producing inorganic spheroidized particles and method for producing inorganic spheroidized particles

Inventors: Yoshiyuki Hagihara (Tokyo, JP); Yasuyuki Yamamoto (Tokyo, JP)
Assignee: TAIYO NIPPON SANSO CORPORATION
F27B1/005C01B33/18C01F5/02C01F7/021C01G49/06F23D14/02F23D14/78F23K5/00F23L7/007F27B1/08C01P2004/32F23K2300/204F27D17/25
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Quick Facts
Patent No.
US 12,546,535
App. No.
17/762,124
Granted
Feb 10, 2026
Kind
B2
Abstract

One object of the present invention is to provide an apparatus for producing inorganic spheroidized particles which can significantly reduce the amount of warming gas generated and suppress the generation of soot during combustion. The present invention provides an apparatus ( 10 ) for producing inorganic spheroidized particles, including a burner ( 11 ) for producing inorganic spheroidized particles, a vertical spheroidizing furnace ( 15 ), an ammonia supply source ( 12 ), an oxygen supply source ( 13 ), an ammonia supply line (L 1 ) located between the ammonia supply source ( 12 ) and the burner ( 11 ) for producing inorganic spheroidized particles, and an oxygen supply line (L 2 ) located between the oxygen supply source ( 13 ) and the burner ( 11 ) for producing inorganic spheroidized particles.

Claims (41)

1 . Apparatus for producing inorganic spheroidized particles, comprising:

a burner for producing inorganic spheroidized particles which uses a fuel gas containing ammonia and a combustion-supporting gas containing oxygen, the burner including a plurality of internal supply paths, including a first supply path, a second supply path, and a third supply path;

a vertical spheroidizing furnace in which the burner for producing inorganic spheroidized particles is mounted vertically downward on a top thereof;

an ammonia supply source;

an oxygen supply source;

an ammonia supply line located between the ammonia supply source and the burner for producing inorganic spheroidized particles; and

an oxygen supply line located between the oxygen supply source and the burner for producing inorganic spheroidized particles,

wherein the apparatus further comprises:

a fuel supply source for auxiliary combustion, the fuel supply source for auxiliary combustion being separate from the ammonia supply source and including fuel for auxiliary combustion configured to reduce carbon dioxide generated during combustion, the fuel for auxiliary combustion being different than the fuel gas, and

a fuel supply line for auxiliary combustion located between the fuel supply source for auxiliary combustion and the burner for producing inorganic spheroidized particles,

wherein the oxygen supply line is connected to the second supply path in the burner that is different from the first supply path of the fuel gas for the auxiliary combustion in the burner and the third supply path of the ammonia in the burner, and

wherein the oxygen supply line is different from the ammonia supply line and the fuel supply line for auxiliary combustion.

2 . The apparatus for producing inorganic spheroidized particles according to claim 1 , wherein the apparatus further comprises a cyclone and a bag filter located downstream of the vertical spheroidizing furnace.

3 . Apparatus for producing inorganic spheroidized particles, comprising:

a burner for producing inorganic spheroidized particles which uses a fuel gas containing ammonia and a combustion-supporting gas containing oxygen;

a vertical spheroidizing furnace in which the burner for producing inorganic spheroidized particles is mounted vertically downward on a top thereof;

an ammonia supply source;

an oxygen supply source;

an ammonia supply line located between the ammonia supply source and the burner for producing inorganic spheroidized particles; and

an oxygen supply line located between the oxygen supply source and the burner for producing inorganic spheroidized particles;

wherein the apparatus further comprises a fuel supply line for auxiliary combustion located between a fuel supply source for auxiliary combustion and the burner for producing inorganic spheroidized particles, the fuel supply source for auxiliary combustion being separate from the ammonia supply source and including a fuel for auxiliary combustion configured to reduce carbon dioxide generated during combustion, the fuel for auxiliary combustion being different than the fuel gas, and

wherein the burner for producing inorganic spheroidized particles comprises:

a raw material powder supply path inside the burner which supplies inorganic powder as raw material powder;

a first fuel gas supply path inside the burner which supplies a first fuel gas and has a first combustion-supporting gas supply path inside the burner which supplies a first combustion-supporting gas; and

a first premixing chamber configured to mix the first fuel gas and the first combustion-supporting gas at a space located between a tip of the first fuel gas supply path and a tip of the first combustion-supporting gas supply path,

wherein the ammonia supply line and the first fuel gas supply path are communicated with each other; and

wherein the oxygen supply line and the first combustion-supporting gas supply path are communicated with each other,

wherein the burner for producing inorganic spheroidized particles further comprises:

a second fuel gas supply path which supplies a second fuel gas, and

a second combustion-supporting gas supply path which supplies a second combustion-supporting gas, and

wherein the burner for producing inorganic spheroidized particles further comprises a second premixing chamber configured to mix the second fuel gas and the second combustion-supporting gas at a space located between a tip of the second fuel gas supply path and a tip of the second combustion-supporting gas supply path.

4 . The apparatus for producing inorganic spheroidized particles according to claim 3 , wherein the fuel supply line for auxiliary combustion and the first fuel gas supply path are communicated with each other.

5 . The apparatus for producing inorganic spheroidized particles according to claim 4 , wherein

the second fuel gas supply path and one or both of the ammonia supply line and the fuel supply line for auxiliary combustion are communicated with each other, and

the oxygen supply line and the second combustion-supporting gas supply path are communicated with each other.

6 . The apparatus for producing inorganic spheroidized particles according to claim 1 , wherein the burner for producing inorganic spheroidized particles further comprises a water-cooling jacket, and a cooling-water circulation line which is provided between a cooling-water inlet and a cooling-water outlet of the water-cooling jacket.

7 . The apparatus for producing inorganic spheroidized particles according to claim 6 , wherein the apparatus further comprises a heat exchanger which is provided in the ammonia supply line and the cooling-water circulation line.

8 . The apparatus for producing inorganic spheroidized particles according to claim 3 , wherein the burner for producing inorganic spheroidized particles further comprises a water-cooling jacket, and a cooling-water circulation line which is provided between a cooling-water inlet and a cooling-water outlet of the water-cooling jacket.

9 . The apparatus for producing inorganic spheroidized particles according to claim 8 , wherein the apparatus further comprises a heat exchanger which is provided in the ammonia supply line and the cooling-water circulation line.

10 . The apparatus for producing inorganic spheroidized particles according to claim 1 , wherein the fuel supply source for auxiliary combustion supplies a gaseous fuel.

11 . The apparatus for producing inorganic spheroidized particles according to claim 10 , wherein the gaseous fuel is methane or propane.

Assignments (2)
CHANGE OF NAME Recorded May 20, 2026
From: TAIYO NIPPON SANSO CORPORATION
To: NIPPON SANSO CORPORATION
Reel/Frame 075586/0889 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2022
From: HAGIHARA, YOSHIYUKI; YAMAMOTO, YASUYUKI
To: TAIYO NIPPON SANSO CORPORATION
Reel/Frame 059321/0829 →
Priority Claims (1)
JP 2019-176600 · Sep 27, 2019 · national
Continuity (1)
Related Publication 20220349652A1 · Nov 3, 2022
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