Granted Patent B2

US 12,371,334 · App. 17/775,417 · Granted Jul 29, 2025

Inventors: Federico M. Ferrero Vallana (Clayton, AU); Douglas R. MacFarlane (Clayton, AU); Alexandr Nikolaevich Simonov (Clayton, AU)

Assignee: MONASH UNIVERSITY

C01C1/026C01B21/0832C01B21/091C25B1/26C25B11/081C25B11/089C25B15/081C25B15/083

Abstract

Claims (31)

1. A method of reducing dinitrogen to produce at least one haloamine compound, the method comprising:

contacting a cathode comprising a dinitrogen-activating electrocatalytic composition with an electrolyte;

providing dinitrogen, a reducible source of halogen and a source of hydrogen for reaction at the cathode; and

applying a potential at the cathode sufficient to reduce the dinitrogen on the dinitrogen-activating electrocatalytic composition in the presence of the reducible source of halogen and the source of hydrogen, thereby producing at least one haloamine compound.

2. The method according to claim 1 , wherein the reducible source of halogen and the source of hydrogen are provided in the electrolyte for reaction at the cathode.

3. The method according to claim 1 , wherein the halogen is chlorine and the at least one haloamine compound comprises at least one selected from the group consisting of NCl 3 , NHCl 2 and NH 2 Cl.

4. The method according to claim 1 , wherein the reducible source of halogen comprises at least one selected from the group consisting of hypochlorite anion (OCl − ), hypochlorous acid (HOCl) and dichlorine (Cl 2 ).

5. The method according to claim 1 , wherein the potential is in the range of +250 mV to −500 mV relative to the reversible hydrogen electrode (RHE).

6. The method according to claim 1 , wherein the reducible source of halogen is dissolved in the electrolyte at a concentration of at least 1×10 −5 mol/litre.

7. The method according to claim 1 , wherein the electrolyte is an acidic aqueous electrolyte.

8. The method according to claim 1 , wherein the electrolyte comprises a solution of halide.

9. The method according to claim 8 , wherein the halide concentration is at least 0.05 mol/litre.

10. The method according to claim 1 , further comprising producing the reducible source of halogen by oxidising a halide anion in the electrolyte at an anode, wherein the reducible source of halogen is transported in the electrolyte from the anode for reaction with the reduced dinitrogen.

11. The method according to claim 10 , wherein the halide anion is oxidised at the anode to produce the reducible source of halogen with a faradaic efficiency of at least 20%.

12. The method according to claim 1 , further comprising introducing an external feed to an electrochemical cell comprising the cathode, wherein the external feed comprises at least a portion of the reducible source of halogen provided for reaction at the cathode.

13. The method according to claim 1 , wherein the dinitrogen-activating electrocatalytic composition comprises a metallic composition.

14. The method according to claim 13 , wherein the metallic composition is in the form of micro- and/or nanoparticles.

15. The method according to claim 1 , further comprising dissolving the dinitrogen in the electrolyte by contacting the electrolyte with dinitrogen gas at a partial pressure of between 0.7 bar and 100 bar.

16. The method according to claim 1 , wherein the dinitrogen is converted to the at least one haloamine compound with a faradaic efficiency of at least 40%.

17. The method according to claim 1 , wherein the at least one haloamine compound is produced in an electrochemical cell and wherein the method further comprises recovering a product composition comprising the at least one haloamine compound from the electrochemical cell, wherein the product composition is an acidic aqueous composition and the haloamine compound is a chloramine compound, and wherein the method further comprises neutralising or diluting the acidic aqueous composition to increase a concentration of NH 2 Cl therein.

18. The method according to claim 1 , wherein the at least one haloamine compound is produced in an electrochemical cell and wherein the method further comprises recovering a product composition comprising the at least one haloamine compound from the electrochemical cell, wherein

the method further comprises concentrating the product composition to produce a concentrated composition of haloamine compound.

19. The method according to claim 1 , further comprising separating the haloamine compound from the electrolyte by partitioning the haloamine compound into a gas phase.

20. The method according to claim 1 , wherein the at least one haloamine compound is produced in an electrochemical cell and wherein the method further comprises recovering a product composition comprising the at least one haloamine compound from the electrochemical cell,

wherein the product composition is an aqueous composition and the method further comprises extracting the haloamine compound from the aqueous composition into a non-aqueous solvent.

21. A method of producing ammonia or an ammonium salt from dinitrogen, the method comprising:

contacting a cathode comprising a dinitrogen-activating electrocatalytic composition with an electrolyte;

providing dinitrogen, a reducible source of halogen and a source of hydrogen for reaction at the cathode;

applying a potential at the cathode sufficient to reduce the dinitrogen on the dinitrogen-activating electrocatalytic composition in the presence of the reducible source of halogen and the source of hydrogen, thereby producing at least one haloamine compound; and

converting the at least one haloamine compound to ammonia or an ammonium salt.

22. The method according to claim 21 , wherein the converting comprises hydrolysing the at least one haloamine compound with an acid and removing a reducible source of halogen produced as a by-product of the hydrolysing.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (13)