Measurement device and method for detecting local thickenings in a film web
Provided is a measurement device ( 10 ) for detecting local thickenings in a film web ( 20 ), more particularly an extrusion and/or coextrusion film, having a first roll ( 14 ) for rolling on the film web ( 20 ) that can be moved along, a second roll ( 18 ) that can be supported indirectly above the film web ( 20 ) on the first roll ( 14 ) for rolling on the film web ( 20 ) that can be moved along, wherein the second roll ( 18 ) is resiliently guided in the thickness direction of the film web ( 20 ) that can be moved along, more particularly in the vertical direction, and at least one distance sensor ( 24 ) that is stationary with respect to the first roll ( 14 ) and/or to the film web ( 20 ) that can be moved along, for detecting a distance of the second roll ( 18 ). The second roll ( 18 ), which can be displaced from a local thickening of the film web ( 20 ) in the thickness direction of the film web ( 20 ), makes it possible to quickly and easily detect local thickenings in a film web ( 20 ).
1. A measurement device for detecting local thickenings in a film web ( 20 ) comprising at least one of an extruded film and a co-extruded film, having
a first roll ( 14 ) for rolling on the film web ( 20 ) configured to be moved along continuously,
a second roll ( 18 ) that can be supported indirectly above the film web ( 20 ) on the first roll ( 14 ) for rolling on the film web ( 20 ) configured to be moved along continuously,
wherein the second roll ( 18 ) is resiliently guided in the thickness direction of the film web ( 20 ) configured to be moved along continuously in the vertical direction,
wherein at least one distance sensor ( 24 ), fixed in position relative to at least one of the first roll ( 14 ) and the film web ( 20 ) configured to be moved along continuously for detecting a distance of the second roll ( 18 ) during continuous movement of the film web,
wherein the first roll ( 14 ) is rotatably mounted in a first frame part ( 12 ),
wherein the second roll ( 18 ) is rotatably mounted and guided linearly in a second frame part ( 16 ),
wherein the second frame part ( 16 ) is coupled to the first frame part ( 12 ) configured to be pivoted between a closed position and an open position for maintenance access to the continuously moving film web, and
wherein, the second frame part ( 16 ) is configured to be locked against movement with the first frame part ( 12 ) when in the closed position to maintain stable measurement conditions during continuous film web movement.
2. The measurement device as claimed in claim 1 , characterized in that the at least one distance sensor ( 24 ) is configured as a sensor measuring without contact, wherein the second roll ( 18 ) completely shades at least one of the first roll ( 14 ) and the film web ( 20 ) from the at least one distance sensor ( 24 ).
3. The measurement device as claimed in claim 1 , characterized in that the at least one distance sensor ( 24 ) is fixed to the second frame part ( 16 ).
4. The measurement device as claimed in claim 1 , further including an evaluation device coupled to the at least one distance sensor ( 24 ), wherein the evaluation device is configured to output a signal in the event of a distance change of the second roll ( 18 ) relative to the at least one distance sensor ( 24 ) that exceeds a predefined threshold value, wherein the signal can be further processed by a marking device that is configured to be connected to one of the evaluation device for marking a length section of the film web that is determined to be defective and a cutting device configured to be connected to the evaluation device for severing a length section of the film web ( 20 ) that is determined to be defective.
5. A conveying section for conveying a film web ( 20 ), comprising one of an extruded film and a co-extruded film, having a forward drive device configured for driving the film web ( 20 ) forward, a measurement device ( 10 ) as claimed in claim 1 for detecting local thickenings in the film web ( 10 ) guided through the measurement device ( 10 ), a web cleaning device ( 28 ) connected upstream of the measurement device ( 10 ) configured for at least one of separating contaminants, neutralizing static charges by means of at least one applied ion cloud and extracting the contaminants.
6. A method for detecting local thickenings in a film web ( 20 ), comprising at least one of an extruded film and a co-extruded film during continuous production line operation, with aid of a measurement device ( 10 ) as claimed in claim 1 , the method comprising the steps
continuously moving the film web ( 20 ) between the first roll ( 14 ) and the second roll ( 18 ) supported on the first roll ( 14 ) during ongoing extrusion or co-extrusion production, wherein the second roll ( 18 ) is guided resiliently in the thickness direction of the film web ( 20 ) during continuous movement in the vertical direction while maintaining stable measurement conditions through a locked frame configuration,
continuously detecting a distance change of the second roll ( 18 ) relative to the first roll ( 14 ) during continuous movement of the film web, the distance changes being, caused by pimple shaped local thickenings that occur during the extrusion or co-extrusion process, and
outputting a real-time signal during continuous production when a distance change of the second roll ( 18 ) exceeding a predefined threshold value is detected for immediate production line response by at least one of:
(a) a marking device for marking a length section of the continuously moving film web ( 20 ) that contains the detected local thickening and
(b) a cutting device for severing a length section of the film web ( 20 ) that contains the detected local thickening,
wherein the detection and processing occur without interrupting the continuous production flow.
7. The measurement device as claimed in claim 1 , characterized in that the at least one distance sensor ( 24 ) is a laser rangefinder.