IP Library Granted Patent US 12,476,255
Granted Patent B2
US 12,476,255 · App. 17/783,343 · Granted Nov 18, 2025

Positive electrode current collector

Inventors: Kyung Joon Kim (Daejeon, KR); Seung Ho Choi (Daejeon, KR); Young Hun Jin (Gyeryong-si, KR)
Assignee: U&S ENERGY, INC.
H01M4/661H01M10/052H01M10/4235H01M50/581H01M2004/028H01M2200/103
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Quick Facts
Patent No.
US 12,476,255
App. No.
17/783,343
Granted
Nov 18, 2025
Kind
B2
Abstract

Proposed is a current collector for a positive electrode that substitutes for metal foil and includes a polymer film made of a nonmetal, nonconductor material, and an aluminum conductive material configured to define an outermost surface of the current collector for a positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film, in which the conductive material serves as an electrochemical fuse or performs a function of blocking or reducing short-circuit current in the event of an internal short circuit or an external short circuit.

Claims (48)

1 . A current collector for a positive electrode, the current collector comprising:

a polymer film composed of a nonmetal or a nonconductor material;

an aluminum conductive material configured to define an outermost surface of the current collector for the positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film; and

a metal piece disposed on the at least one of the upper and lower surfaces of the polymer film and electrically connected to the aluminum conductive material,

wherein the aluminum conductive material serves as an electrochemical fuse or performs a function of blocking or reducing short-circuit current in the event of an internal short circuit or an external short circuit,

wherein the aluminum conductive material is disposed between the metal piece and the polymer film, and

wherein the metal piece is composed of aluminum foil or SUS 316L foil.

2 . A current collector for a positive electrode, the current collector comprising:

a polymer film composed of a nonmetal or a nonconductor material; and

an aluminum conductive material configured to define an outermost surface of the current collector for the positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film,

wherein in the event of an internal short circuit or an external short circuit, the aluminum conductive material reacts with an electrolyte and is corroded or broken in a thickness direction over an entire thickness of the aluminum conductive material so as to block a short-circuit current path or reduce short-circuit current,

wherein the aluminum conductive material includes a plurality of nano-sized pores, and

wherein a metal piece is disposed on a surface of the aluminum conductive material, an insulating polymeric layer is disposed on the at least one of the upper and lower surfaces of the polymer film that faces the metal piece, and a lead tab is joined or connected to the insulating polymeric layer facing the metal piece.

3 . A current collector for a positive electrode, the current collector for a positive electrode comprising:

a polymer film composed of a nonmetal or a nonconductor material; and

an aluminum conductive material configured to define an outermost surface of the current collector for the positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film,

wherein in the event of an internal short circuit or an external short circuit, an electric potential of the current collector decreases to a negative electrode electric potential, and the aluminum conductive material is corroded or broken in a thickness direction over an entire thickness so as to block a short-circuit current path or reduce short-circuit current,

wherein the aluminum conductive material includes a plurality of nano-sized pores, and

wherein a metal piece is disposed on the at least one of the upper and lower surfaces of the polymer film, an insulating polymeric layer is disposed on the at least one of the upper and lower surfaces of the polymer film that faces the metal piece, and a lead tab is joined or connected to the insulating polymeric layer facing the metal piece.

4 . The current collector for a positive electrode of claim 1 , comprising:

a lead tab joined or connected to the metal piece.

5 . The current collector for a positive electrode of claim 1 , wherein an insulating polymeric layer is disposed between the aluminum conductive material and the metal piece.

6 . The current collector for a positive electrode of claim 1 , wherein the aluminum conductive material formed or applied onto the surface of the polymer film includes a plurality of nano-sized pores.

7 . The current collector for a positive electrode of claim 5 , wherein the metal piece is disposed on a surface of the aluminum conductive material formed on the at least one of the upper and lower surfaces of the polymer film, the insulating polymeric layer is disposed on the surface of the aluminum conductive material formed or applied onto the at least one of the upper and lower surfaces of the polymer film that faces the metal piece, and a lead tab is joined or connected to the insulating polymeric layer that faces the metal piece.

8 . The current collector for a positive electrode of claim 5 , wherein the aluminum conductive material is disposed on the at least one of the upper and lower surfaces of the polymer film, and the aluminum conductive material, the insulating polymeric layer, and the metal piece are disposed on the same side with respect to the upper or lower surface of the polymer film.

9 . The current collector for a positive electrode of claim 8 , wherein a lead tab is joined or connected to the polymer film and disposed on the at least one of the upper and lower surfaces of the polymer film that faces the metal piece.

10 . A current collector for a positive electrode, the current collector comprising:

a polymer film composed of a nonmetal or a nonconductor material;

an aluminum conductive material configured to define an outermost surface of the current collector for the positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film;

a metal piece disposed on the at least one of the upper and lower surfaces of the polymer film and electrically connected to the aluminum conductive material; and

an insulating polymeric layer disposed on the at least one of the upper and lower surfaces of the polymer film that faces the metal piece,

wherein the aluminum conductive material serves as an electrochemical fuse or performs a function of blocking or reducing short-circuit current in the event of an internal short circuit or an external short circuit, and

wherein the aluminum conductive material is disposed between the insulating polymeric layer and the polymer film.

11 . The current collector for a positive electrode of claim 10 , comprising:

a lead tab joined or connected to the insulating polymeric layer.

12 . The current collector for a positive electrode of claim 2 , comprising:

a metal piece disposed on the at least one of the upper and lower surfaces of the polymer film and electrically connected to the aluminum conductive material,

wherein the aluminum conductive material is disposed between the metal piece and the polymer film.

13 . A current collector for a positive electrode, the current collector comprising:

a polymer film composed of a nonmetal or nonconductor material;

an aluminum conductive material configured to define an outermost surface of the current collector for the positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film;

a metal piece disposed on the at least one of the upper and lower surfaces of the polymer film and electrically connected to the aluminum conductive material; and

an insulating polymeric layer disposed on the at least one of the upper and lower surfaces of the polymer film that faces the metal piece,

wherein in the event of an internal short circuit or an external short circuit, the aluminum conductive material reacts with an electrolyte and is corroded or broken in a thickness direction over an entire thickness of the aluminum conductive material so as to block a short-circuit current path or reduce short-circuit current, and

wherein the conductive material is disposed between the insulating polymeric layer and the polymer film.

14 . The current collector for a positive electrode of claim 3 , comprising:

a metal piece disposed on the at least one of the upper and lower surfaces of the polymer film and electrically connected to the aluminum conductive material,

wherein the aluminum conductive material is disposed between the metal piece and the polymer film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2022
From: KIM, KYUNG JOON; CHOI, SEUNG HO; JIN, YOUNG HUN
To: U&S ENERGY, INC.
Reel/Frame 060133/0493 →
Priority Claims (1)
KR 10-2019-0173632 · Dec 24, 2019 · national
Continuity (1)
Related Publication 20230027109A1 · Jan 26, 2023
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