Electrical bonding splice for solar panel rail guides
In various representative aspects, an assembly for connecting and electrically bonding two solar panel rail guides. More specifically, the assembly provides a splice that slides within two solar panel rail guides and includes an elongated spring element that is inserted into an elongated slot in the splice and enables the two solar panel rail guides to be electrically bonded together when various bonding techniques are used to allow portions of the spring to penetrate the oxidation layers of the inner surfaces of the rail guides as they are joined together. Another embodiment that utilizes a bonding element that is inserted into an elongated slot of a splice and also enables two solar panel rail guides to be electrically bonded when the rail guides are joined.
1. An apparatus for joining and electrically bonding a pair of solar panel rail guides comprising:
A. a spring, the spring comprising:
i. a first resilient band, the first resilient band comprising:
a. a first end wherein the width of the first end is greater than the width of the longitudinal portion of the first resilient band;
b. a second end; and
c. a sharp element extending upward from the first resilient band;
ii. a second resilient band;
a. a first end wherein the width of the first end is greater than the width of the longitudinal portion of the second resilient band;
b. a second end; and
c. a sharp element extending upward from the second resilient band
ii. a central portion coupled to the second ends of the first and second resilient bands comprising:
a. a vertical tab extending upward from the central portion; and
b. a first and a second edge wherein the width between the first and second edges is greater than the width of the longitudinal portions of the first and second resilient bands;
wherein the spring is internal to the pair of solar panel rail guides.
2. The apparatus of claim 1 , wherein the first edge comprises a notch.
3. The apparatus of claim 2 , wherein the second edge comprises a notch.
4. The apparatus of claim 1 , wherein the first and second resilient bands extend upward forming a plateau portion on each of the first and second resilient bands.
5. The apparatus of claim 4 , wherein the sharp elements of the first and second resilient bands are located on the plateau portions of each of the first and second resilient bands.
6. The apparatus of claim 1 , wherein the first resilient band further comprises a position indicator located between the sharp edge of the first resilient band and the central portion.
7. An assembly for joining and electrically bonding a pair of solar panel rail guides comprising:
A. a splice, the splice comprising a shell, the shell comprising:
i. an outer surface and an inner surface; and
ii. a pair of opposing lips forming a channel along the length of the shell, each of the opposing lips forming a groove along the length of the opposing lips;
B. a spring, the spring comprising:
i. a first resilient band, the first resilient band comprising:
a. a first end wherein the width of the first end is greater than the width of the longitudinal portion of the first resilient band wherein the end is configured to fit within the grooves of the opposing lips;
b. a second end; and
c. a sharp element extending upward from the first resilient band;
ii. a second resilient band;
a. a first end wherein the width of the first end is treater than the width of the longitudinal portion of the second resilient band wherein the end is configured to fit within the grooves of the opposing lips;
b. a second end; and
c. a sharp element extending upward from the second resilient band
iii. a central portion coupled to the second ends of the first and second resilient bands comprising:
a. a vertical tab extending upward from the central portion; and
b. a first and a second edge wherein the width between the first and second edges is greater than the width of the longitudinal portions of the first and second resilient bands wherein the first and second edges are configured to fit within the grooves of the opposing lips;
wherein each of the lips further comprise a deformable portion.
8. The assembly of claim 7 , wherein the first edge and the second edge each comprise a notch.
9. The assembly of claim 7 , wherein the deformable portions are configured to press downward onto the first or second edges to secure the spring within the channel.
10. The assembly of claim 7 , wherein the first and second resilient bands extend upward forming a plateau portion on each of the first and second resilient bands.
11. The assembly of claim 10 , wherein the sharp elements of the first and second resilient bands are located on the plateau portions of each of the first and second resilient bands.
12. The assembly of claim 7 , wherein the first resilient band further comprises a position indicator located between the sharp edge of the first resilient band and the central portion.
13. An assembly for joining and electrically bonding a pair of solar panel rail guides comprising:
A. a splice, the splice comprising a shell, the shell comprising:
i. an outer surface and an inner surface; and
ii. a pair of opposing lips forming a channel along the length of the shell, each of the opposing lips forming a groove along the length of the opposing lips;
wherein the splice is internal to the pair of solar panel rail guides.