IP Library Granted Patent US 11,923,578
Granted Patent B2
US 11,923,578 · App. 17/785,894 · Granted Mar 5, 2024

Reversible fuel cell system architecture

Inventor: Darren B. Hickey (Columbus, IN)
Assignee: Cummins Inc.
H01M8/0618H01M8/04014H01M8/04067H01M8/04089H01M8/04708H01M8/1231H01M2008/1293
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Quick Facts
Patent No.
US 11,923,578
App. No.
17/785,894
Granted
Mar 5, 2024
Kind
B2
Abstract

A method of maintaining a thermal balance in a solid oxide reversible fuel cell system comprising a solid oxide reversible fuel cell, an air intake for providing air to the solid oxide reversible fuel cell, and a steam reformer fluidly coupled to the solid oxide fuel cell for providing fuel to the solid oxide reversible fuel cell. The method comprising operating the solid oxide reversible fuel cell system in a forward mode in which the steam former receives natural gas and produces hydrogen gas and carbon monoxide to be provided to the solid oxide reversible fuel cell, and operating the solid oxide reversible fuel cell system in a reverse mode in which the steam reformer receives hydrogen gas and carbon dioxide from the solid oxide reversible fuel cell and produces natural gas and water.

Claims (40)

1. A solid oxide reversible fuel cell system comprising:

a solid oxide reversible fuel cell;

an air intake for providing air to the solid oxide reversible fuel cell;

a steam reformer fluidly coupled to the solid oxide fuel cell, the steam reformer having a catalyst; and

a proton exchange member hydrogen pump configured to receive by-products from at least one of the steam reformer and the solid oxide reversible fuel cell, the proton exchange member hydrogen pump configured to form hydrogen gas from the by-products,

wherein the steam reformer is configured to produce hydrogen gas in a forward mode, the hydrogen gas provided to the solid oxide reversible fuel cell such that the solid oxide reversible fuel cell can produce electrical power; and

wherein the steam reformer is configured to produce natural gas and water from the hydrogen, and carbon dioxide that is produced in the forward mode.

2. The solid oxide reversible fuel cell system of claim 1 , further comprising:

a high temperature heat exchanger coupled between the solid oxide fuel cell and the steam reformer; and

a low temperature heat exchanger coupled between the steam reformer and the proton exchange member hydrogen pump, the by-products from the at least one of the steam reformer and the solid oxide reversible fuel cell configured to flow through the low temperature heat exchanger before reaching the proton exchange member hydrogen pump.

3. The solid oxide reversible fuel cell system of claim 2 , further comprising:

a blower coupled between an outlet of the low temperature heat exchanger and an inlet of the proton exchange member hydrogen pump, wherein the blower is configured to flow at least a portion of the by-products back to the low temperature heat exchanger.

4. The solid oxide reversible fuel cell system of claim 1 , further comprising:

a burner coupled to the air intake; and

an air heat exchanger coupled to the burner, wherein at least one of the burner and the air heat exchanger is configured to heat the air from the air intake prior to the air being provided to the solid oxide reversible fuel cell.

5. A method of maintaining a thermal balance in a solid oxide reversible fuel cell system comprising a solid oxide reversible fuel cell, an air intake for providing air to the solid oxide reversible fuel cell, and a steam reformer fluidly coupled to the solid oxide fuel cell for providing fuel to the solid oxide reversible fuel cell, the method comprising:

operating the solid oxide reversible fuel cell system in a forward mode in which the steam reformer receives natural gas and produces hydrogen gas to be provided to the solid oxide reversible fuel cell such that the solid oxide reversible fuel cell can produce electrical power from the air and the hydrogen gas received therein; and

operating the solid oxide reversible fuel cell system in a reverse mode in which the steam reformer receives hydrogen gas and carbon dioxide from the solid oxide reversible fuel cell and produces natural gas and water.

6. The method of claim 5 , further comprising:

providing a portion of the natural gas produced by the steam reformer to the air intake to provide additional heat to the solid oxide reversible fuel cell system.

7. The method of claim 5 , wherein the solid oxide reversible fuel cell system further comprises:

a high temperature heat exchanger coupled between the solid oxide fuel cell and the steam reformer; and

a low temperature heat exchanger coupled between the steam reformer and the proton exchange member hydrogen pump, the by-products from the at least one of the steam reformer and the solid oxide reversible fuel cell flowing through the low temperature heat exchanger before reaching the proton exchange member hydrogen pump.

8. The method of claim 7 , wherein the solid oxide reversible fuel cell system of further comprises a blower coupled between an outlet of the low temperature heat exchanger and an inlet of the proton exchange member hydrogen pump, wherein the blower flows at least a portion of the by-products back to the low temperature heat exchanger.

9. The method of claim 5 , wherein the solid oxide reversible fuel cell system comprises:

a burner coupled to the air intake; and

an air heat exchanger coupled to the burner, wherein at least one of the burner and the air heat exchanger heats the air from the air intake prior to the air being provided to the solid oxide reversible fuel cell.

10. A solid oxide reversible fuel cell system comprising:

a solid oxide reversible fuel cell;

an air intake for providing air to the solid oxide reversible fuel cell;

a steam reformer fluidly coupled to the solid oxide fuel cell, the steam reformer having a catalyst;

a proton exchange member hydrogen pump configured to receive by-products from at least one of the steam reformer and the solid oxide reversible fuel cell, the proton exchange member hydrogen pump configured to form hydrogen gas from the by-products, wherein the steam reformer acts in a forward mode to produce hydrogen gas and a reverse mode to produce water and natural gas;

a low temperature heat exchanger coupled between the steam reformer and the proton exchange member hydrogen pump, the by-products form the at least one of the steam reformer and the solid oxide reversible fuel cell configured to flow through the low temperature heat exchanger before reaching the proton exchange member hydrogen pump; and

a blower coupled between an outlet of the low temperature heat exchanger and an inlet of the proton exchange member hydrogen pump, wherein the blower is configured to flow at least a portion of the by-products back to the low temperature heat exchanger.

11. The solid oxide reversible fuel cell system of claim 10 , further comprising:

a high temperature heat exchanger coupled between the solid oxide fuel cell and the steam reformer.

12. The solid oxide reversible fuel cell system of claim 10 , further comprising:

a burner coupled to the air intake; and

an air heat exchanger coupled to the burner, wherein at least one of the burner and the air heat exchanger is configured to heat the air from the air intake prior to the air being provided to the solid oxide reversible fuel cell.

13. The solid oxide reversible fuel cell system of claim 10 , wherein, in the forward mode, the air and hydrogen gas from natural gas are provided to the solid oxide reversible fuel cell, and in the reverse mode, the air and water are provided to the solid oxide reversible fuel cell.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 4, 2025
From: CUMMINS ENTERPRISE LLC
To: GE VERNOVA INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 071849/0550 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2024
From: CUMMINS INC.
To: CUMMINS ENTERPRISE LLC
Reel/Frame 069589/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2023
From: HICKEY, DARREN B.
To: CUMMINS INC.
Reel/Frame 064288/0246 →
Continuity (2)
Provisional Application 62951661 · Dec 20, 2019
Related Publication 20230028759A1 · Jan 26, 2023