IP Library Granted Patent US 12,629,927
Granted Patent B2
US 12,629,927 · App. 17/786,307 · Granted May 19, 2026

Polymer floor element

Inventors: Frederik Marijsse (Heestert, BE); Kristof Van Vlassenrode (Deinze, BE)
Assignee: UNILIN BV
B32B27/304B32B5/18B32B7/06B32B7/12B32B27/08E04F15/0215E04F15/105E04F15/107B32B2266/0221B32B2266/0235B32B2307/546B32B2307/718B32B2419/04B32B2471/00
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Quick Facts
Patent No.
US 12,629,927
App. No.
17/786,307
Granted
May 19, 2026
Kind
B2
Abstract

A polymer floor element includes a decorative top layer on a substrate made of polymer. The floor element has a rectangular or square surface, for which it is valid that for a strip of the floor element with a first point Q defined as a vertex of the strip, and a point P at a distance of 40 cm with respect to Q along a side of the strip, suspended over a rod with diameter 2 cm with its side on which P and Q are defined, perpendicular to the axis of the rod, so that P is located in the vertical direction at the highest point where the floor element touches the rod. The strip, with point Q along one side, hangs down from the rod under the strip's own weight; the straight line PQ intersects the vertical through P at an angle less than 15°.

Claims (31)

1 . A polymer floor element comprising a decorative top layer on a substrate made of polymer,

wherein the floor element has a rectangular or square surface with a longest side less than 3.0 m and greater than 0.4 m, for which it is valid that for a strip of the floor element with a first point Q defined as a vertex of the strip, and a point P at a distance of 40 cm with respect to Q along a side of the strip, suspended over a rod with diameter of 2 cm with its side on which P and Q are defined, perpendicular to an axis of the rod, so that

P is located in a vertical direction at the highest point where the floor element touches the rod; and

the strip, with point Q along one side, hangs down from the rod under the strip's own weight;

a straight line PQ intersects the vertical through P at an angle less than 15°;

wherein the floor element is sheet vinyl;

wherein the sheet vinyl comprises a substrate layer comprising one or more flexible or semi-rigid PVC layers, and a finishing layer including a decorative layer and a wearing layer;

wherein the wearing layer is a flexible or semi-rigid PVC layer;

wherein the wearing layer includes more than 30 phr plasticizer;

wherein the decorative layer is a printed layer, printed directly on the flexible or semi-rigid PVC layer of the substrate laver;

wherein the flexible or semi-rigid PVC layer of the substrate layer and/or of the wearing layer is applied as a layer by means of PVC plastisol.

2 . The polymer floor element of claim 1 , wherein the floor element has a rectangular or square surface with a short side less than 0.5 m and greater than 0.08 m.

3 . The polymer floor element of claim 1 , wherein the floor element has a weight per unit area between 1500 g/m 2 and 3000 g/m 2 .

4 . The polymer floor element of claim 1 , wherein the floor element has a thickness between 1 mm and 8 mm.

5 . The polymer floor element of claim 1 , wherein the polymer is polyvinyl chloride.

6 . A floor covering comprising a plurality of floor elements of claim 1 .

7 . The floor covering of claim 6 , wherein the floor elements are glued on a subfloor.

8 . The floor covering of claim 7 , wherein the floor elements are glued on a subfloor by means of a nonpermanent glue.

9 . The floor covering of claim 7 , wherein the subfloor is a foamed polymer subfloor.

10 . The floor covering of claim 6 , wherein the floor elements are glued on a supporting floor structure.

11 . The floor covering of claim 10 , wherein the floor elements are glued on the supporting floor structure by means of a nonpermanent glue.

12 . A polymer floor element comprising a decorative top layer on a substrate made of polymer,

wherein the floor element has a rectangular or square surface with a longest side less than 3.0 m and greater than 0.4 m,

wherein said floor element passes a flexibility test according to ASTM F137 with a cylinder of 6 mm;

wherein the floor element is sheet vinyl;

wherein the sheet vinyl comprises a substrate layer comprising one or more flexible or semi-rigid PVC layers, and a finishing layer including a decorative layer and a wearing layer;

wherein the wearing layer is a flexible or semi-rigid PVC layer;

wherein the wearing layer includes more than 30 phr plasticizer;

wherein the decorative layer is a printed layer, printed directly on the flexible or semi-rigid PVC layer of the substrate layer;

wherein the flexible or semi-rigid PVC of the substrate layer and/or of the wearing layer is applied as a layer by means of PVC plastisol.

13 . The polymer floor element of claim 12 , wherein the floor element has a rectangular or square surface with a short side less than 0.5 m and greater than 0.08 m.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2022
From: MARIJSSE, FREDERIK; VAN VLASSENRODE, KRISTOF
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 060229/0422 →
Priority Claims (1)
BE 2019/5917 · Dec 17, 2019 · national
Continuity (2)
Provisional Application 62950561 · Dec 19, 2019
Related Publication 20230024891A1 · Jan 26, 2023
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