Wellbore logging device
A wellbore logging device incorporating selected electronic sensors and a power source is sealingly and removably embeddable within an instrumentation recess formed in a new or existing downhole equipment component such as a downhole tool or other component of a bottomhole assembly (BHA) in a tubular string such as a drill string. The logging device may be a modular device comprising an electronics module incorporating the electronic components, and a power module incorporating one or more energy cells. The electronics module and power module are engageable to form the logging device for insertion into an instrumentation recess, and to enable energization of the sensors and data transfer between the modules. In alternative embodiments, the logging device is a unitary device incorporating both the electronic components and the energy cells.
1. A wellbore logging device comprising:
(a) an electronics module comprising an outer electronics module chassis and an inner electronics module chassis;
(b) an electronics assembly comprising a plurality of electronic components including one or more sensors, one or more memory devices, a printed circuit board (PCB), and a computer-enabled connection port; and
(c) a power module comprising a battery chassis carrying a power source;
wherein:
(d) the outer electronics module chassis is connectable to the inner electronics module chassis to encapsulate the electronics assembly; and
(e) when the outer electronics module chassis and the inner electronics module chassis are connected to encapsulate the electronics assembly, the power module is removably mountable to the electronics module to energize the electronics assembly by sliding engagement of the battery chassis with the inner electronics module chassis.
2. The wellbore logging device as in claim 1 wherein the one or more sensors include:
(a) a solid-state silicon-based gyroscope configured to sense rotation of a drill string;
(b) one or more first accelerometer configured to measure acceleration of a drill string; and
(c) a temperature sensor configured to measure the ambient temperature of a drill string.
3. The wellbore logging device as in claim 2 wherein each of the one or more first accelerometers comprises a plurality of primary accelerometers, each of which is oriented orthogonally relative to each other primary accelerometer.
4. The wellbore logging device as in claim 2 , further comprising one or more second accelerometers configured to measure downhole environmental data with a resolution different from the resolution with which the first accelerometer is configured to measure downhole environmental data.
5. The wellbore logging device as in claim 4 wherein:
(a) the one or more first accelerometers comprise a set of two or more first accelerometers;
(b) the one or more second accelerometers comprise a set of two or more second accelerometers; and
(c) each set of first accelerometers and each set of second accelerometers is oriented orthogonally relative to each other set of first accelerometers and each other set of second accelerometers.
6. The wellbore logging device as in claim 1 , further comprising one or both of:
(a) a pressure sensor coupled to the electronics assembly and configured to read a pressure associated with a drill string; and
(b) a load sensor configured to read a force associated with a downhole tool incorporated in a drill string.
7. The wellbore logging device as in claim 1 wherein the electronics assembly is configured to record downhole environmental data from the one or sensors at a rate of at least about 100 hertz (Hz).
8. The wellbore logging device as in claim 7 wherein the electronics assembly is configured to record downhole environmental data from the one or sensors at a rate of at least about 1,000 Hz.
9. The wellbore logging device as in claim 1 wherein the largest dimension of the wellbore logging device is less than or equal to about 2.0 inches.
10. The wellbore logging device as in claim 1 wherein the largest dimension of the wellbore logging device is less than or equal to about 1.5 inches.
11. The wellbore logging device as in claim 1 wherein the largest dimension of the wellbore logging device is less than or equal to about 1.38 inches.
12. The wellbore logging device as in claim 1 wherein one or more of the electrical components are not manufacturer-rated for service in downhole environmental conditions.
13. The wellbore logging device as in claim 1 wherein the wellbore logging device has a cylindrical outer surface.
14. A downhole equipment component having a wellbore logging device as in claim 1 embedded within a cylindrical wall of the downhole equipment component.
15. The downhole equipment component as in claim 14 wherein:
(a) the wellbore logging device is disposed within an instrumentation recess formed into an outer surface of the cylindrical wall of the equipment component; and
(b) the wellbore logging device is protected by a pressure cap sealingly and removably disposed within the instrumentation recess after the wellbore logging device has been positioned therein.
16. The downhole equipment component as in claim 15 wherein the pressure cap is a windowed pressure cap.
17. The wellbore logging device as in claim 1 wherein the power module is slidingly mountable to the electronics module by means of a T-shaped or dovetail-type slot on the power module and a corresponding T-shaped or dovetail-type protrusion on the electronics module.