IP Library Granted Patent US 12,416,105
Granted Patent B2
US 12,416,105 · App. 17/792,539 · Granted Sep 16, 2025

Nonwoven fabric suitable as a crop cover

Inventor: Mauricio Alonso Ruiz Morales (San Luis Potosí, MX)
Assignee: MAGNERA CORPORATION
D01F1/106A01G13/32D01F1/04D01F6/04D04H1/42D10B2321/021D10B2321/022D10B2401/22D10B2505/18
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Quick Facts
Patent No.
US 12,416,105
App. No.
17/792,539
Granted
Sep 16, 2025
Kind
B2
Abstract

Non woven fabrics including at least one nonwoven layer comprising a plurality of fibers comprising a polymeric material having a melt flow rate (MFR) of less than about 40 g/10 min according to ASTM D1238 (2.16 kg at 230° C.) are provided. The plurality of fibers includes (i) one or more ultraviolet radiation protective agents (UVPA), and (ii) one or more inorganic pigments comprising an inert coating thereon.

Claims (26)

1. A nonwoven fabric, comprising:

at least one nonwoven layer comprising a plurality of fibers comprising a polymeric material having a melt flow rate (MFR) of less than about 40 g/10 min according to ASTM D1238 (2.16 kg at 230° C.);

the plurality of fibers includes (i) one or more ultraviolet radiation protective agents (UVPA), and (ii) one or more inorganic pigments comprising an inert coating thereon, and wherein the polymeric material comprises a synthetic polymer or blend of two or more synthetic polymers, and wherein the plurality of fibers includes from 0.8% to 20% by weight of the one or more UVPAs;

the one or more UVPAs is at least one hindered amine light stabilizer (HALS) selected from a ‘N—H’-HALS, a ‘N—R’-HALS, a ‘N—OR’-HALS, or any combination thereof; wherein ‘N’ is a nitrogen atom, ‘H’ is a hydrogen atom, and ‘R’ comprises a saturated aliphatic radical, an unsaturated aliphatic radical, a saturated aromatic radical, or an unsaturated aromatic radical.

2. The nonwoven fabric of claim 1 , wherein the polymeric material comprises a polyolefin.

3. The nonwoven fabric of claim 1 , wherein the at least one HALS comprises (i) poly [[6-[(1,1,3,3-tetramethylbutyl)amino]-1,3,5-triazine-2,4-diyl][(2,2,6,6-tetramethyl-4-piperidinyl)imino]-1,6-hexanediyl [(2,2,6,6-tetramethyl-4-piperidinyl)imino]]), (ii) hexadecyl 3,5-bis-tert-butyl-4-hydroxybenzoate, or (iii) both (i) and (ii).

4. The nonwoven fabric of claim 1 , wherein the at least one HALS has an average molecular weight from 2000 to 5000 g/mol.

5. The nonwoven fabric of claim 1 , wherein the one or more inorganic pigments comprise titanium dioxide particles; wherein the inert coating comprises a silicon oxide; an aluminum oxide; or a zirconium oxide.

6. The nonwoven fabric of claim 5 , wherein the plurality of fibers comprises from 0.8% to 18% % by weight of the one or more inorganic pigments.

7. The nonwoven fabric of claim 1 , wherein a ratio between the one or more UVPAs and the one or more inorganic pigments comprises from about 100:1 to about 10:1 based on weight.

8. The nonwoven fabric of claim 1 , wherein the plurality of fibers comprises spunbond fibers, meltblown fibers, staple fibers, or any combination thereof.

9. The nonwoven fabric of claim 8 , wherein the at least one nonwoven layer comprises two or more layers, and wherein the nonwoven fabric has a basis weight from about 5 to about 40 grams-per-square meter (gsm).

10. The nonwoven fabric of claim 1 , wherein the nonwoven fabric has one of more of the following: (i) a machine-direction grab tensile strength from about 2 to about 20 lb/in according to INDA/EDANA Test Method WSP 100.1 or Test Method ASTM D5034; (ii) a cross-direction grab tensile strength from about 1 to about 15 lb/in according to INDA/EDANA Test Method WSP 100.1 or Test Method ASTM D5034; (iii) a machine-direction tear value from about 1 to about 15 lb according to INDA/EDANA Test Method WSP 100.2 or Test Method ASTM 5733; and (iv) a cross-direction tear value from about 1 to about 15 lb according to INDA/EDANA Test Method WSP 100.2 or Test Method ASTM 5733.

11. The nonwoven fabric of claim 1 , wherein the nonwoven fabric has an average air permeability of no greater than 13,000 l/m 2 /s according to Test Method INDA/EDANA WSP 70.1 or ASTM D737.

12. A method of enhancing crop growth, comprising: covering a crop planting site with a nonwoven fabric comprising at least one nonwoven layer comprising a plurality of fibers comprising a polymeric material having a melt flow rate (MFR) of less than about 40 g/10 min according to ASTM D1238 (2.16 kg at 230° C.);

wherein the plurality of fibers includes (i) one or more ultraviolet radiation protective agents (UVPA), and (ii) one or more inorganic pigments comprising an inert coating thereon, and wherein the polymeric material comprises a synthetic polymer or blend of two or more synthetic polymers, and wherein the plurality of fiber include 0.8% to 20% by weight of the one or more UVPAs;

the one or more UVPAs is at least one hindered amine light stabilizer (HALS), such as a ‘N—H’-HALS, a ‘N—R’-HALS, a ‘N—OR’-HALS, or any combination thereof; wherein ‘N’ is a nitrogen atom, ‘H’ is a hydrogen atom, and ‘R’ comprises a saturated aliphatic radical, an unsaturated aliphatic radical, a saturated aromatic radical, or an unsaturated aromatic radical; and

wherein the crop planting site comprises one or more crops planted thereon.

13. The method of claim 12 , wherein covering the crop planting site comprises applying the nonwoven fabric directly or indirectly over at least a portion of the crop planting site prior to emergence of the one or more crops.

14. The method of claim 13 , wherein the nonwoven fabric overlies the crop planting site for a total time period of at least about 1800 hours.

15. The method of claim 12 , wherein covering the crop planting site comprises applying the nonwoven fabric directly or indirectly over at least a portion of the crop planting site after emergence of the one or more crops.

16. The method of claim 15 , wherein the nonwoven fabric overlies the crop planting site for a total time period of at least about 1800 hours.

17. The method of claim 12 , further comprising inspecting the one or more crops prior to expiration of the total time period.

18. The method of claim 16 , wherein inspecting the one or more crops comprises removing at least a portion of the nonwoven fabric, viewing the one or more crops, and re-applying the nonwoven fabric directly or indirectly over the top of the crop planting site.

19. The method of claim 12 , further comprising harvesting the one or more crops.

20. The method of claim 12 , wherein the one or more crops comprise watermelons, muskmelons, squash, chili pepper, strawberries, cucumber, potato, bananas, cucurbitaceous crops, or any combination thereof.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded May 5, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071168/0495 →
RELEASE OF SECURITY INTEREST Recorded May 4, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0634 →
RELEASE OF SECURITY INTEREST Recorded May 3, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL & SCREEN INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
Reel/Frame 071165/0464 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2025
From: BERRY GLOBAL, INC.
To: MAGNERA CORPORATION
Reel/Frame 070959/0484 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2024
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: BERRY FILM PRODUCTS COMPANY, INC.; AVINTIV SPECIALTY MATERIALS, LLC (F/K/A AVINTIV SPECIALTY MATERIALS INC.; F/K/A POLYMER GROUP, INC.); FIBERWEB, LLC.; PROVIDENCIA USA, INC.
Reel/Frame 069306/0067 →
SECURITY INTEREST Recorded May 30, 2024
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC.; AVINTIV SPECIALTY MATERIALS, LLC; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC; LETICA CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 067589/0371 →
SECURITY INTEREST Recorded Jan 19, 2024
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC; AVINTIV SPECIALTY MATERIALS INC.; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 066354/0346 →
SECURITY INTEREST Recorded Mar 31, 2023
From: BERRY GLOBAL, INC.; BERRY FILM PRODUCTS COMPANY, INC.; BPREX HEALTHCARE PACKAGING INC; PRIME LABEL & SCREEN, INC.; AVINTIV SPECIALTY MATERIALS INC.; PRIME LABEL & SCREEN, INCORPORATED; PLIANT, LLC; FIBERWEB, LLC; BERRY GLOBAL FILMS, LLC; PROVIDENCIA USA, INC.; LETICA CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 063348/0639 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2022
From: RUIZ MORALES, MAURICIO ALONSO
To: BERRY GLOBAL, INC.
Reel/Frame 060588/0982 →