IP Library Granted Patent US 12,544,390
Granted Patent B2
US 12,544,390 · App. 17/798,033 · Granted Feb 10, 2026

Methods to refine cannabinoids

Inventor: C. Russell Thomas (Boulder, CO)
Assignee: Natural Extraction Systems, LLC
A61K31/05A61K31/352A61K36/185A61K2236/00
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Quick Facts
Patent No.
US 12,544,390
App. No.
17/798,033
Granted
Feb 10, 2026
Kind
B2
Abstract

This disclosure generally relates to gas-phase methods to simultaneously purify and decarboxylate cannabinoids in about two seconds, which are about 100-10,000 times more efficient than conventional purification and decarboxylation strategies. The methods also recover thermolabile cannabinoids such as cannabigerol at significantly higher yields than conventional methods.

Claims (52)

1 . A method to chemically-modify a cannabinoid, comprising:

providing a composition comprising the cannabinoid, wherein the cannabinoid comprises a carboxyl group, the carboxyl group is a carboxylic acid, the cannabinoid is tetrahydrocannabinolic acid (THCA; 1-hydroxy-6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromene-2-carboxylic acid), the composition comprises the cannabinoid at a concentration of at least 0.1 percent by mass, and the cannabinoid is in a liquid phase;

coating a heated surface with the composition at a surface-area-to-volume ratio of the composition that is greater than 100 per meter;

directing the composition along a heated path;

contacting the composition with sufficient energy to convert the cannabinoid into carbon dioxide and a modified cannabinoid in a gas phase, wherein the composition is contacted with the sufficient energy in the heated path, and the modified cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol);

condensing the modified cannabinoid into a condensed cannabinoid in a liquid distillate, wherein the condensed cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol); and

collecting the liquid distillate.

2 . The method of claim 1 , wherein:

the method comprises converting at least 85 percent of the cannabinoid into the condensed cannabinoid per mole;

the method is performed such that the liquid distillate comprises cannabinol at a concentration of no greater than 0.5 percent by mass; and

the method comprises producing a product from the liquid distillate, wherein the product comprises the condensed cannabinoid at a concentration of at least 60 percent by mass.

3 . The method of claim 1 , wherein the sufficient energy is at least 500 joules and no greater than 100 kilojoules per gram of the composition.

4 . The method of claim 1 , wherein the sufficient energy is no greater than 50 kilojoules per gram of the composition.

5 . The method of claim 1 , wherein the composition comprises the cannabinoid at a concentration of at least 5 percent by mass.

6 . The method of claim 1 , wherein the heated path has a length of at least 100 millimeters.

7 . The method of claim 1 , comprising contacting the modified cannabinoid with a heat sink to condense the modified cannabinoid into a condensed cannabinoid in a liquid distillate less than 240 seconds after contacting the composition with the sufficient energy.

8 . The method of claim 1 , comprising converting at least 85 percent of the cannabinoid into the condensed cannabinoid per mole.

9 . The method of claim 1 , wherein the liquid distillate comprises the condensed cannabinoid and cannabinol at a molar ratio of greater than 100:1.

10 . The method of claim 1 , wherein the liquid distillate comprises cannabinol at a concentration of no greater than 0.5 percent by mass.

11 . The method of claim 1 , comprising producing a product from the liquid distillate, wherein the product comprises the condensed cannabinoid at a concentration of at least 60 percent by mass.

12 . A method to chemically-modify a cannabinoid, comprising:

providing a composition comprising the cannabinoid, wherein the cannabinoid comprises a carboxyl group, the carboxyl group is a carboxylic acid, the cannabinoid is tetrahydrocannabinolic acid (THCA; 1-hydroxy-6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromene-2-carboxylic acid), the composition comprises the cannabinoid at a concentration of at least 0.1 percent by mass, and the cannabinoid is in a liquid phase;

coating a heated surface with the composition at a surface-area-to-volume ratio of the composition that is greater than 100 per meter;

directing the composition along a heated path having a length of at least 100 millimeters;

contacting the composition with sufficient energy to convert the cannabinoid into carbon dioxide and a modified cannabinoid in a gas phase, wherein the composition is contacted with the sufficient energy in the heated path, and the modified cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol);

condensing the modified cannabinoid into a condensed cannabinoid in a liquid distillate, wherein the condensed cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol); and

collecting the liquid distillate,

wherein:

the sufficient energy is sufficient to maintain an average reaction rate for the conversion of the cannabinoid into the modified cannabinoid over a period of time;

the modified cannabinoid is condensed at an average condensation rate for the condensation of the modified cannabinoid into the condensed cannabinoid over a concurrent period of time;

the average reaction rate is no less than 50 percent of the average condensation rate;

the period of time and the concurrent period of time are chronologically identical; and

the period of time and the concurrent period of time are at least 200 milliseconds and no greater than 5 minutes.

13 . The method of claim 12 , wherein the sufficient energy is at least 500 joules and no greater than 100 kilojoules per gram of the composition.

14 . The method of claim 12 , wherein the sufficient energy is no greater than 50 kilojoules per gram of the composition.

15 . The method of claim 12 , wherein the composition comprises the cannabinoid at a concentration of at least 5 percent by mass.

16 . The method of claim 12 , comprising directing the composition along the heated path at a rate of at least 100 millimeters per minute.

17 . The method of claim 12 , comprising contacting the modified cannabinoid with a heat sink to condense the modified cannabinoid into a condensed cannabinoid in a liquid distillate less than 240 seconds after contacting the composition with the sufficient energy.

18 . The method of claim 12 , comprising converting at least 85 percent of the cannabinoid into the condensed cannabinoid per mole.

19 . The method of claim 12 , wherein the liquid distillate comprises the condensed cannabinoid and cannabinol at a molar ratio of greater than 100:1.

20 . The method of claim 12 , wherein the liquid distillate comprises cannabinol at a concentration of no greater than 0.5 percent by mass.

21 . The method of claim 12 , comprising producing a product from the liquid distillate, wherein the product comprises the condensed cannabinoid at a concentration of at least 60 percent by mass.

22 . A method to chemically-modify a cannabinoid, comprising:

providing a composition comprising the cannabinoid, wherein the cannabinoid comprises a carboxyl group, the carboxyl group is a carboxylic acid, the cannabinoid is tetrahydrocannabinolic acid (THCA; 1-hydroxy-6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromene-2-carboxylic acid), the composition comprises the cannabinoid at a concentration of at least 0.1 percent by mass, and the cannabinoid is in a liquid phase;

coating a heated surface with the composition at a surface-area-to-volume ratio of the composition that is greater than 100 per meter;

directing the composition along a heated path having a length of at least 100 millimeters;

contacting the composition with sufficient energy to convert the cannabinoid into carbon dioxide and a modified cannabinoid in a gas phase, wherein the composition is contacted with the sufficient energy in the heated path, and the modified cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol);

condensing the modified cannabinoid into a condensed cannabinoid in a liquid distillate, wherein the condensed cannabinoid is tetrahydrocannabinol (THC; 6,6,9-trimethyl-3-pentyl-6a,7,8,10a-tetrahydro-6H-benzo[c]chromen-1-ol); and

collecting the liquid distillate,

wherein:

the method is performed such that the liquid distillate comprises the condensed cannabinoid and cannabinol at a molar ratio of greater than 100:1; and

the method comprises producing a product from the liquid distillate, wherein the product comprises the condensed cannabinoid at a concentration of at least 60 percent by mass.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2025
From: THOMAS, C. RUSSELL
To: NATURAL EXTRACTION SYSTEMS, LLC
Reel/Frame 071964/0039 →
Continuity (2)
Provisional Application 62971742 · Feb 7, 2020
Related Publication 20230101492A1 · Mar 30, 2023
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