IP Library Granted Patent US 12,508,063
Granted Patent B2
US 12,508,063 · App. 17/801,275 · Granted Dec 30, 2025

Electrosurgical apparatus with flexible shaft

Inventors: Shawn D. Roman (Safety Harbor, FL); Fredrik Jonsson (St. Petersburg, FL); Bradley A Rentschler (New Port Richey, FL); Himanshu K Bhatt (Tampa, FL); Tyler W Stewart (St. Petersburg, FL)
Assignee: Apyx Medical Corporation
A61B18/042A61B2018/00101A61B2018/00166A61B2018/00178A61B2018/00571A61B2018/00988A61B2018/1475
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Quick Facts
Patent No.
US 12,508,063
App. No.
17/801,275
Granted
Dec 30, 2025
Kind
B2
Abstract

An electrosurgical apparatus is provided including a connector, a flexible shaft, and a distal tip. The connector may further be coupled to an electrosurgical generator and gas supply. The distal tip of the electrosurgical apparatus may be grasped by a grasping tool, such that the orientation and position of the distal tip relative to the shaft may be manipulated to achieve a plurality of positions. The electrosurgical apparatus provides electrosurgical energy and inert gas to an electrode within the distal tip of the electrosurgical apparatus to generate a plasma beam. In one aspect, the distal tip is configured as a sheath that is extendable and retractable over the electrode to expose the electrode when the sheath is in a first position and conceal or cover the electrode when the sheath is in a second position.

Claims (38)

1 . An electrosurgical apparatus comprising:

a connector including a proximal end and a distal end, the proximal end of the connector configured to receive electrosurgical energy and a gas supply;

a flexible insulating outer tube including a proximal end and a distal end, the proximal end of the flexible insulating outer tube directly connected to the distal end of the connector;

a distal tip including a proximal end and a distal end, the proximal end of the distal tip directly connected to the distal end of the flexible insulating outer tube, the distal tip including an electrode, the distal tip includes a sheath that is retractable and extendable over the electrode to expose the electrode when the sheath is in a first position and conceal or cover the electrode when the sheath is in a second position; and

a flexible electrically conducting member disposed through the flexible insulating outer tube and including a proximal end and a distal end, the proximal end of the flexible electrically conducting member coupled to the connector, the distal end of the flexible electrically conducting member extending into the distal tip and coupled to the electrode and configured to provide electrosurgical energy thereto;

wherein the flexible insulating outer tube and the flexible electrically conducting member are configured to enable the distal tip to achieve a plurality of positions relative to the flexible insulating outer tube.

2 . The electrosurgical apparatus of claim 1 , further comprising at least one memory disposed in the connector, the at least one memory stores information related to use of the electrosurgical apparatus.

3 . The electrosurgical apparatus of claim 1 , further comprising a coupler disposed in the connector and including a proximal end and distal end, the proximal end configured to receive the gas supply and distal end configured to be coupled to the proximal end of the flexible insulating outer tube, a fluid channel extends from the proximal end to the distal end of the coupler, the coupler further includes an extension member that extends perpendicularly away from the fluid channel and is configured to receive the flexible conducting member and provide the flexible conducting member to the flexible insulating outer tube.

4 . The electrosurgical apparatus of claim 3 , further comprising a plug configured to be disposed in the extension member of the coupler, the plug including a channel to receive the flexible conducting member such that when the flexible conductor member is disposed through the channel of the plug the received gas is prevented from leaking into the connector.

5 . The electrosurgical apparatus of claim 4 , further comprising a cap configured to be disposed over the extension member to prevent the plug from being removed, the cap including at least one slot to securely mate to the coupler.

6 . The electrosurgical apparatus of claim 1 , wherein the distal tip further comprises an electrode coupler including a proximal end and a distal end, the proximal end of the electrode coupler coupled to the distal end of the flexible insulating outer tube, the distal end of the electrode coupler configured to support the electrode, the sheath being slidingly disposed over the distal end of the electrode coupler.

7 . The electrosurgical apparatus of claim 6 , wherein the electrode coupler further includes at least one tab disposed on an outer wall and the sheath includes at least one tab slot for receiving the at least one tab such that sheath is extendable and retractable over the electrode coupler a length of the slot.

8 . The electrosurgical apparatus of claim 6 , wherein the electrode coupler includes at least one aperture through a side wall proximately to distal end of the electrode coupler, where when gas is provided via the flexible insulating outer tube to the electrode coupler, the gas exits via the at least one aperture into an interior of sheath, flows over the electrode and exits through the distal end of the sheath.

9 . The electrosurgical apparatus of claim 1 , wherein the distal tip is configured to be grasped by a grasping tool to manipulate the position of the distal tip relative to the flexible insulating outer tube.

10 . The electrosurgical apparatus of claim 9 , wherein the distal tip includes a first grasping slot and a second grasping slot, the first and second grasping slots configured to enable the grasping tool to grasp the distal tip.

11 . The electrosurgical apparatus of claim 9 , wherein the distal tip includes a grasping member that extends away from an outer surface of the distal tip, the grasping member configured to enable the grasping tool to grasp the distal tip.

12 . The electrosurgical apparatus of claim 1 , wherein the electrode is configured as an electrically conducting needle.

13 . The electrosurgical apparatus of claim 1 , wherein the electrode is configured as an electrically conducting blade.

14 . The electrosurgical apparatus of claim 1 , wherein in a first position of the sheath, the electrode extends beyond the distal end of the distal tip for cutting, and, in a second position of the sheath, the electrode is retracted within the distal tip and is energized via the flexible electrically conducting member to form plasma when an inert gas is provided to the distal tip.

15 . The electrosurgical apparatus of claim 1 , further comprising an introducer including a rigid tube portion disposed on the flexible insulating outer tube and slidable along the flexible insulating outer tube between the connector and the distal end of the flexible insulating outer tube, wherein the rigid tube portion maintains a portion of the flexible insulating outer tube that the rigid tube portion is disposed upon in a linear position.

16 . The electrosurgical apparatus of claim 1 , further comprising a conductive tube coupler disposed in the connector and including a proximal end and distal end, the proximal end of the conductive tube coupler configured to receive the gas supply and the distal end of the conductive tube coupler configured to be coupled to the proximal end of the flexible insulating outer tube, a fluid channel extends from the proximal end of the conductive tube coupler to the distal end of the conductive tube coupler and provides inert gas to flexible insulating outer tube, the distal end of the conductive tube coupler coupled to the flexible conductive member disposed in the flexible insulating outer tube.

17 . The electrosurgical apparatus of claim 1 , further comprising a cylindrical ceramic tube coupled to the distal end of the sheath, wherein when the sheath is in the first position, the distal end of the electrode extends passed the ceramic tube and, when the sheath is in the second position, the distal end of the electrode is covered by the ceramic tube.

18 . An electrosurgical apparatus comprising:

a connector including a proximal end and a distal end, the proximal end of the connector configured to receive electrosurgical energy and a gas supply;

a flexible insulating outer tube including a proximal end and a distal end, the proximal end of the flexible insulating outer tube couple to the distal end of the connector;

a distal tip including a proximal end and a distal end, the proximal end of the distal tip coupled to the distal end of the flexible insulating outer tube, the distal tip including an electrode, the distal tip including a sheath that is retractable and extendable over the electrode to expose the electrode when the sheath is in a first position and conceal or cover the electrode when the sheath is in a second position;

a flexible electrically conducting member disposed through the flexible insulating outer tube and including a proximal end and a distal end, the distal end of the flexible electrically conducting member coupled to the electrode and configured to provide electrosurgical energy thereto;

wherein the flexible insulating outer tube and the flexible electrically conducting member are configured to enable the distal tip to achieve a plurality of positions relative to the flexible insulating outer tube,

a conductive tube coupler disposed in the connector and including a proximal end and distal end, the proximal end of the conductive tube coupler configured to receive the gas supply and the distal end of the conductive tube coupler configured to be coupled to the proximal end of the flexible insulating outer tube, a fluid channel extends from the proximal end of the conductive tube coupler to the distal end of the conductive tube coupler and provides inert gas to flexible insulating outer tube, the distal end of the conductive tube coupler coupled to the flexible conductive member disposed in the flexible insulating outer tube; and

a clip configured to be disposed over a portion of the conductive tube coupler, the clip being coupled to a wire for receiving the electrosurgical energy, the electrosurgical energy being provided via the clip, the conductive tube coupler and the flexible conductive member to the electrode.

19 . An electrosurgical apparatus comprising:

a connector including a proximal end and a distal end, the proximal end of the connector configured to receive electrosurgical energy and a gas supply;

a flexible insulating outer tube including a proximal end and a distal end, the proximal end of the flexible insulating outer tube couple to the distal end of the connector;

a distal tip including a proximal end and a distal end, the proximal end of the distal tip coupled to the distal end of the flexible insulating outer tube, the distal tip including an electrode, the distal tip including a sheath that is retractable and extendable over the electrode to expose the electrode when the sheath is in a first position and conceal or cover the electrode when the sheath is in a second position;

a flexible electrically conducting member disposed through the flexible insulating outer tube and including a proximal end and a distal end, the distal end of the flexible electrically conducting member coupled to the electrode and configured to provide electrosurgical energy thereto;

an electrode coupler including a proximal end and a distal end, the proximal end of the electrode coupler coupled to the distal end of the flexible insulating outer tube, the distal end of the electrode coupler configured to support the electrode, the sheath being slidingly disposed over the distal end of the electrode coupler,

wherein the electrode includes at least one tab disposed that extends from a central portion of the electrode and the electrode coupler includes at least one recess, wherein the at least one tab aligns with the at least one recess and the at least one tab is bent into the at least one recess to secure the electrode.

20 . The electrosurgical apparatus of claim 19 , wherein the distal end of the electrode coupler further includes two slots diametrically opposed on an interior of the electrode coupler, wherein the slots are configured to receive the at least one tab of the electrode to secure the electrode laterally.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 17, 2023
From: MIDCAP FUNDING IV TRUST
To: APYX MEDICAL CORPORATION
Reel/Frame 065612/0105 →
SECURITY INTEREST Recorded Nov 8, 2023
From: APYX MEDICAL CORPORATION
To: PERCEPTIVE CREDIT HOLDINGS IV, LP, AS ADMINISTRATIVE AGENT
Reel/Frame 065523/0013 →
SECURITY INTEREST Recorded Mar 1, 2023
From: APYX MEDICAL CORPORATION
To: MIDCAP FUNDING IV TRUST
Reel/Frame 062913/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2022
From: ROMAN, SHAWN D; JONSSON, FREDRIK; RENTSCHLER, BRADLEY A; BHATT, HIMANSHU K; STEWART, TYLER W
To: APYX MEDICAL CORPORATION
Reel/Frame 060853/0533 →
Continuity (2)
Provisional Application 62981558 · Feb 26, 2020
Related Publication 20230093858A1 · Mar 30, 2023
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