IP Library Granted Patent US 12,031,738
Granted Patent B2
US 12,031,738 · App. 17/806,405 · Granted Jul 9, 2024

Systems and methods for wirelessly configuring climate control system controls

Inventors: John F. Broker (Warrenton, MO); Mike J. Moran (St. Louis, MO); Nayan J. Mishra (St. Louis, MO); David L. Vie (Union, MO)
Assignee: Copeland Comfort Control LP
F24F11/58F24F11/41F24H1/186F24H15/104F24H15/395G06V20/62H04L67/125H04W4/33
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Quick Facts
Patent No.
US 12,031,738
App. No.
17/806,405
Granted
Jul 9, 2024
Kind
B2
Abstract

A gas powered appliance includes a burner for burning gas, a flame sensor positioned proximate the burner to detect a strength of a flame on the burner and to output signals indicative of the strength of the flame, and a controller connected to the flame sensor. The controller includes a communication interface, a processor, and a memory containing instructions that program the controller to control the burner, receive the signals from the flame sensor indicative of the strength of the flame, determine the strength of the flame from the received signals, and output, using the communication interface, an indication of the strength of the flame to a mobile device for display on the mobile device.

Claims (60)

1. A gas powered water heater comprising:

a storage tank for holding water;

a main burner for burning gas to heat water in the storage tank;

a flame probe assembly including:

a probe positioned proximate the main burner to couple an electric current including an alternating current (AC) component and a direct current (DC) component to the main burner through a flame on the main burner and not to couple an electric current to the main burner when the flame is not present on the main burner; and

a flame probe circuit coupled to the probe to output binary signals corresponding to whether or not flame is present on the main burner, the flame probe circuit including a transistor having a control terminal to receive a control voltage having an AC component and a DC component, wherein the control voltage changes in magnitude based on a magnitude of the electric current coupled by the probe to the main burner through the flame, the control voltage causes the transistor to be in a first state when no electric current is coupled to the main burner, the control voltage causes the transistor to be in a second state when the magnitude of the electric current coupled to the main burner is high, the control voltage causes the transistor to vary between the first state and the second state when the electric current is transitioning between no current and the high magnitude, and the binary signals have a first value when the transistor is in the first state and a second value when the transistor is in the second state; and

a controller connected to the flame probe assembly, the controller including a wireless communication interface, a processor, and a memory containing instructions that program the controller to:

control the main burner to selectively heat water in the storage tank,

receive the binary signals from the flame probe assembly,

determine a length of time that the binary signals vary between the first value and the second value before settling to the second value at a steady state electric current when a flame is present on the main burner,

determine, based at least in part on the determined length of time, the strength of the flame, and

output, using the wireless communication interface, an indication of the strength of the flame to a mobile device for display on the mobile device.

2. The gas powered water heater of claim 1 , wherein the indication of the strength of the flame comprises an indication of one of a plurality of predetermined strength levels, each predetermined strength level covering a range of strengths of flame, and the plurality of predetermined strength levels comprises more than three predetermined strength levels.

3. The gas powered water heater of claim 1 , wherein the indication of the strength of the flame comprises a magnitude of the electric current provided through the probe.

4. The gas powered water heater of claim 1 , wherein the wireless communication interface comprises a near field communication (NFC) wireless interface.

5. The gas powered water heater of claim 1 , wherein the wireless communication interface comprises a Bluetooth wireless interface.

6. The gas powered water heater of claim 1 , wherein the instructions further program the controller to:

periodically determine the strength of flame;

store the periodically determined strengths of flame in the memory; and

output to the mobile device a history of the strength of flame based on the periodically stored determined strengths of flame for display on the mobile device.

7. A gas powered appliance comprising:

a burner for burning gas;

a flame probe assembly including:

a probe positioned proximate the main burner to couple an electric current including an alternating current (AC) component and a direct current (DC) component to the main burner through a flame on the main burner and not to couple an electric current to the main burner when the flame is not present on the main burner; and

a flame probe circuit coupled to the probe to output binary signals corresponding to whether or not flame is present on the main burner, the flame probe circuit including a transistor having a control terminal to receive a control voltage having an AC component and a DC component, wherein the control voltage changes in magnitude based on a magnitude of the electric current coupled by the probe to the main burner through the flame, the control voltage causes the transistor to be in a first state when no electric current is coupled to the main burner, the control voltage causes the transistor to be in a second state when the magnitude of the electric current coupled to the main burner is high, the control voltage causes the transistor to vary between the first state and the second state when the electric current is transitioning between no current and the high magnitude, and the binary signals have a first value when the transistor is in the first state and a second value when the transistor is in the second state; and

a controller connected to the flame probe assembly, the controller including a wireless communication interface, a processor, and a memory containing instructions that program the controller to:

control the burner,

receive the binary signals from the flame probe assembly,

determine a length of time that the binary signals vary between the first value and the second value before settling to the second value at a steady state electric current when a flame is present on the main burner,

determine, based at least in part on the determined length of time, the strength of the flame, and

output, using the wireless communication interface, an indication of the strength of the flame to a mobile device for display on the mobile device.

8. The gas powered appliance of claim 7 , wherein the indication of the strength of the flame comprises an indication of one of a plurality of predetermined strength levels, each predetermined strength level covering a range of strengths of flame, and the plurality of predetermined strength levels comprises more than three predetermined strength levels.

9. The gas powered appliance of claim 7 , wherein the indication of the strength of the flame comprises a magnitude of the electric current provided through the probe.

10. The gas powered appliance of claim 7 , wherein the wireless communication interface comprises a near field communication (NFC) wireless interface.

11. The gas powered appliance of claim 7 , wherein the wireless communication interface comprises a Bluetooth wireless interface.

12. The gas powered appliance of claim 7 , wherein the instructions further program the controller to:

periodically determine the strength of flame;

store the periodically determined strengths of flame in the memory; and

output to the mobile device a history of the strength of flame based on the periodically stored determined strengths of flame for display on the mobile device.

13. A system comprising:

a mobile device including:

a display,

a mobile device wireless communication interface,

a mobile device controller including a mobile device processor and a mobile device memory; and

a gas powered appliance including:

a burner for burning gas;

a flame probe assembly including:

a probe positioned proximate the main burner to couple an electric current including an alternating current (AC) component and a direct current (DC) component to the main burner through a flame on the main burner and not to couple an electric current to the main burner when the flame is not present on the main burner; and

a flame probe circuit coupled to the probe to output binary signals corresponding to whether or not flame is present on the main burner, the flame probe circuit including a transistor having a control terminal to receive a control voltage having an AC component and a DC component, wherein the control voltage changes in magnitude based on a magnitude of the electric current coupled by the probe to the main burner through the flame, the control voltage causes the transistor to be in a first state when no electric current is coupled to the main burner, the control voltage causes the transistor to be in a second state when the magnitude of the electric current coupled to the main burner is high, the control voltage causes the transistor to vary between the first state and the second state when the electric current is transitioning between no current and the high magnitude, and the binary signals have a first value when the transistor is in the first state and a second value when the transistor is in the second state; and

a controller connected to the flame sensor, the controller including an appliance wireless communication interface, a processor, and a memory containing instructions that program the controller to:

control the burner,

receive the binary signals from the flame probe assembly,

determine a length of time that the binary signals vary between the first value and the second value before settling to the second value at a steady state electric current when a flame is present on the main burner,

determine, based at least in part on the determined length of time, the strength of the flame, and

output, using the appliance wireless communication interface, an indication of the strength of the flame to the mobile device for display on the display of the mobile device,

wherein the mobile device memory contains instructions that program the mobile device controller to receive the indication of the strength of the flame using the mobile device wireless communication interface, and to display the indication of the strength of flame on the display.

14. The system of claim 13 , wherein the indication of the strength of the flame comprises an indication of one of a plurality of predetermined strength levels, each predetermined strength level covering a range of strengths of flame, and the plurality of predetermined strength levels comprises more than three predetermined strength levels.

15. The system of claim 13 , wherein the indication of the strength of the flame comprises a magnitude of the electric current provided through the probe.

16. The system of claim 13 , wherein the mobile device wireless communication interface and the appliance wireless communication interface comprise near field communication (NFC) wireless interfaces.

17. The system of claim 13 , wherein the mobile device wireless communication interface and the appliance wireless communication interface comprise Bluetooth wireless interfaces.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068255/0466 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2024
From: BROKER, JOHN F.; MORAN, MIKE J.; MISHRA, NAYAN J.; VIE, DAVID L.
To: EMERSON ELECTRIC CO.
Reel/Frame 067104/0569 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0165 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0333 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0001 →
SUPPLEMENTAL IP ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: COPELAND COMFORT CONTROL LP
Reel/Frame 063804/0611 →
Continuity (7)
Continuation 17517391 · Nov 2, 2021
Continuation 17199902 · Mar 12, 2021
Continuation 16750468 · Jan 23, 2020
Continuation In Part 16008817 · Jun 14, 2018
Provisional Application 62988683 · Mar 12, 2020
Provisional Application 62520771 · Jun 16, 2017
Related Publication 20220299229A1 · Sep 22, 2022