IP Library Granted Patent US 12,616,989
Granted Patent B2
US 12,616,989 · App. 17/811,015 · Granted May 5, 2026

Systems and methods for monitoring spray quality

Inventors: Garrett Maurer (Moorhead, MN); Joseph A. Heilman (Fargo, ND)
Assignee: PRECISION PLANTING LLC
B05B12/085A01M7/0089B05B12/082B05B12/084B05B12/126A01C23/007A01C23/047
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Quick Facts
Patent No.
US 12,616,989
App. No.
17/811,015
Granted
May 5, 2026
Kind
B2
Abstract

A monitoring system for an agricultural sprayer includes a spray nozzle, a pressure sensor, a flow rate sensor, and control circuitry. The spray nozzle is configured to generate a spray of a fluid, the pressure sensor is adjacent to the spray nozzle and is configured to measure a pressure of the fluid sprayed by the spray nozzle, and the flow rate sensor is adjacent to the spray nozzle and is configured to measure a flow rate of the fluid sprayed by the spray nozzle. The control circuitry is configured to receive the measured pressure from the pressure sensor, receive the measured flow rate from the flow rate sensor, and cause a user interface to display the measured pressure and the measured flow rate. Related methods and systems are also disclosed.

Claims (42)

1 . A system, comprising:

a plurality of spray nozzles, wherein each of the plurality of spray nozzles is configured to generate a spray of a fluid; and the plurality of spray nozzles are attached to a spray boom;

a plurality of pressure sensors configured to measure a plurality of pressures of the fluid, wherein each of the plurality of pressure sensors is disposed adjacent to and measures a pressure of the fluid at one spray nozzle of the plurality of spray nozzles;

a plurality of flow rate sensors configured to measure a plurality of flow rates of the fluid, wherein each of the plurality of flow rate sensors is disposed adjacent to one spray nozzle of the plurality of spray nozzles to measure a flow rate of the fluid therein;

a non-transitory data storage medium configured to store a lookup table for cross-referencing pressure and droplet size; and

control circuitry configured to:

receive the plurality of pressure measurements from the plurality of pressure sensors;

receive the plurality of flow rate measurements from the plurality of flow rate sensors;

define a plurality of spray nozzle groups, each comprising adjacent spray nozzles of the plurality of spray nozzles;

calculate an average application density for each spray nozzle group; and

cause a user interface device electronically connected to the control circuitry to display the average application densities;

recall the lookup table from the non-transitory data storage medium; and

generate a plurality of droplet sizes of the spray generated by the plurality of spray nozzles by cross-referencing the lookup table with each of the plurality of pressure measurements.

2 . The system of claim 1 , further comprising a velocity sensor configured to measure a velocity of the plurality of spray nozzles during a measurement time period, wherein:

the plurality of flow rate sensors are configured to measure the plurality of flow rates during the measurement time period; and

the control circuitry is further configured to:

generate the distance traveled by the plurality of spray nozzles based on the velocity measurement and the time period; and

generate a plurality of application densities based on the distance traveled by the plurality of spray nozzles, a width of the spray boom, and the plurality of the flow rates measured during the measurement time period.

3 . The system of claim 1 , wherein the control circuitry is further configured to:

calculate an average nozzle pressure for each spray nozzle group; and

cause the user interface device to display the average nozzle pressures.

4 . The system of claim 1 , wherein the control circuitry is further configured to generate an average group droplet size from the plurality of droplet sizes for each spray nozzle group.

5 . An apparatus, comprising:

a plurality of spray nozzles attached to a spray boom, wherein each of the plurality of spray nozzles is configured to generate a spray of a fluid;

a plurality of pressure sensors configured to measure a plurality of pressures of the fluid, wherein each of the plurality of pressure sensors is disposed adjacent to and measures a pressure of the fluid at one spray nozzle of the plurality of spray nozzles;

a plurality of flow rate sensors configured to measure a plurality of flow rates of the fluid, wherein each of the plurality of flow rate sensors is disposed adjacent to one spray nozzle of the plurality of spray nozzles to measure a flow rate of the fluid therein;

a velocity sensor configured to measure a velocity of the plurality of spray nozzles during a measurement time period, wherein the plurality of flow rate sensors are configured to measure the plurality of flow rates during the measurement time period;

a non-transitory data storage medium configured to store a lookup table for cross-referencing pressure and droplet size; and

control circuitry configured to:

receive the plurality of pressure measurements from the plurality of pressure sensors;

receive the plurality of flow rate measurements from the plurality of flow rate sensors;

define a plurality of spray nozzle groups, each comprising adjacent spray nozzles of the plurality of spray nozzles;

calculate an average application density for each spray nozzle group;

cause a user interface device electronically connected to the control circuitry to display the average application densities;

calculate an average nozzle pressure for each spray nozzle group;

cause the user interface device to display the average nozzle pressures;

generate the distance traveled by the plurality of spray nozzles based on the velocity measurement and the time period;

further generate a plurality of application densities based on the distance traveled by the plurality of spray nozzles, a width of the spray boom, and the plurality of the flow rates measured during the measurement time period

recall the lookup table from the non-transitory data storage medium; and

generate a plurality of droplet sizes of the spray generated by the plurality of spray nozzles by cross-referencing the lookup table with each of the plurality of pressure measurements.

6 . The apparatus of claim 5 , wherein the control circuitry is further configured to generate an average group droplet size from the plurality of droplet sizes for each spray nozzle group.

7 . The apparatus of claim 5 , wherein the control circuitry is further configured to cause the user interface device to display the average group droplet sizes.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2025
From: INTELLIGENT AGRICULTURAL SOLUTIONS, LLC
To: PRECISION PLANTING LLC
Reel/Frame 071223/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2022
From: MAURER, GARRETT; HEILMAN, JOSEPH A.
To: INTELLIGENT AGRICULTURAL SOLUTIONS LLC
Reel/Frame 060415/0639 →
Continuity (3)
Provisional Application 63224119 · Jul 21, 2021
Provisional Application 63224129 · Jul 21, 2021
Related Publication 20230025803A1 · Jan 26, 2023
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