Granted Patent B1

US 11,828,640 · App. 17/813,331 · Granted Nov 28, 2023

Inventors: Yeasin Bhuiyan (Vergennes, VT); Peter J. Carini (Williston, VT)

Assignee: Simmonds Precision Products, Inc.

G01F23/164G01F23/18

Abstract

Claims (100)

1. A method for measuring a liquid level in a liquid container, comprising:

emitting one or more guided waves from a guided wave sensor array through a liquid volume within a liquid container, the guided wave sensor array coupled to the liquid container;

detecting one or more guided waves with at least one guided wave sensor array or by a second guided wave sensor array;

determining a liquid level of the liquid container using one or more detected guided waves,

deriving a new mode condition of the one or more detected guided waves, wherein determining includes determining the liquid level of the liquid container based at least in part on the new mode condition for the one or more detected guided waves.

2. The method of claim 1 , further comprising:

determining an attenuation amount of the one or more detected guided waves between the one or more guided wave sensor arrays.

3. The method of claim 2 , wherein determining includes correlating the attenuation amount of the one or more detected guided waves to a liquid level to determine the liquid level of the liquid container.

4. The method of claim 1 , wherein deriving the new mode condition further includes:

calculating a structural guided wave potential for one or more waves φ, ψ of the one or more detected guided waves, represented by φ=φ(x)e i(ξ y y-ωt) and ψ=ψ(x)e i(ξ y y-ωt) .

5. The method of claim 4 , wherein deriving the new mode condition further includes:

calculating a pressure wave potential φ f , of the liquid in the liquid container at a given liquid level between a full level and an empty level, represented by φ f =Ce iξ x x e i(ξ y y-ωt) where C is a constant for pressure wave potential; and

generalizing the pressure wave potential to derive a pressure potential in the liquid, represented by φ f =Ce iξ x x e i(ξ y y-ωt) .

6. The method of claim 5 , wherein deriving the new mode condition further includes:

calculating a wave number of one or more of the one or more detected guided waves, represented by

ξ

f

=

ξ

x

2

+

ξ

y

3

.

7. The method of claim 5 , wherein deriving the new mode condition further includes: calculating one or more stress fields to derive one or more boundary conditions, wherein calculating includes:

correlating the wave number with a circular frequency and pressure wave speed of the one or more detected waves at the given liquid level, represented by

ξ

f

=

+

ω

c

f

,

where ω is a circular frequency of the one or more detected guided waves and is deduced from a frequency of the one or more detected guided waves; and

deriving a stress condition σ n for the empty level and for the given liquid level between the full level and the empty level.

8. The method of claim 7 , wherein the one or more boundary conditions include:

for the empty level:

σ n =0, at

x

=

±

h

2

 and y<(F−d); and

for the given liquid level between the full level and the empty level:

σ=0, at

x

=

-

h

2

 and y<F

σ=0, at

x

=

+

h

2

 y<(F−d)

σ n =−P(d), at

x

=

+

h

2

 and y>(F−d),

wherein σ n is normal stress, F is the total depth of the liquid at the full level, d is the liquid level, P(d) is hydrostatic pressure of the liquid in the container, and h is the thickness of the container wall.

9. The method of claim 8 , wherein determining the liquid level of the liquid container further includes:

generating a dispersion plot for one or more of the detected waves in the new mode condition to determine a phase velocity and a group velocity of the one or more waves in the new mode condition.

10. The method of claim 9 , wherein determining the liquid level of the liquid container further includes:

correlating an amplitude of the one or more detected guided waves in the new mode condition to an amplitude of the one or more detected guided waves as detected by the one or more sensor arrays to determine a first measurement of the liquid level of the liquid container.

11. The method of claim 9 , wherein determining the liquid level of the liquid container further includes:

determining an attenuation amount of the one or more detected guided waves between the one or more guided wave sensor arrays; and

correlating the attenuation amount of the one or more detected guided waves to a liquid level to determine a second liquid level measurement.

12. The method of claim 11 , determining the liquid level of the liquid container further includes:

comparing the first measurement of the liquid level to the second measurement of the liquid level; and

calculating a percent difference between the first measurement and the second measurement.

13. The method of claim 12 , determining the liquid level of the liquid container further includes:

if the percent difference between the first measurement and the second measurement is greater than a predetermined threshold, the method further includes recalculating the first measurement and the second measurement; or

if the percent difference between the first measurement and the second measurement is less than or equal to the predetermined threshold, determining the liquid level of the liquid in the liquid container further includes averaging the first measurement and the second measurement.

14. The method of claim 1 , wherein emitting the one or more guided waves and detecting the one or more guided waves includes emitting and detecting in a pitch-catch manner and/or a pulse-echo manner.

15. A system for determining liquid level of a liquid container, comprising:

one or more guided wave sensors operatively coupled to the liquid container configured to emit and detect one or more guided waves with a liquid volume within the liquid container,

a controller operatively connected to the one or more guided wave sensors configured to receive sensor data from the one or more guided wave sensors and determine the liquid level of the container based at least in part on the sensor data;

wherein the one or more guided wave sensors includes a transmitter array and a receiver array, wherein the transmitter array and the receiver array are arranged in a pitch-catch and/or a phase echo arrangement relative to one another;

wherein the sensor data includes, an attenuation amount of the one or more detected guided waves between the transmitter array and the receiver array and a new wave mode condition of the one or more detected guided waves, wherein the controller is further configured to:

correlate an amplitude of the one or more detected guided waves in the new wave mode condition to an amplitude of the one or more detected guided waves in a non-new wave mode condition to determine a first liquid level measurement;

correlate the attenuation amount of the one or more detected guided waves in a non-new wave mode condition to a liquid level to determine a second liquid level measurement;

compare the first liquid level measurement to the second liquid level measurement;

calculate a percent difference between first measurement and the second measurement; and

if the percent difference between the first measurement and the second measurement is greater than a predetermined threshold, the controller is configured to recalculate the first measurement and the second measurement; or

if the percent difference between the first measurement and the second measurement is less than or equal to the predetermined threshold, the controller is configured to average the first measurement and the second measurement.

16. The system of claim 15 , wherein the liquid container includes a fuel tank and the liquid includes liquid fuel.

17. A system for determining liquid level of a liquid container, comprising:

one or more guided wave sensors operatively coupled to the liquid container configured to emit and detect one or more guided waves with a liquid volume within the liquid container; and

a controller operatively connected to the one or more guided wave sensors configured to receive sensor data from the one or more guided wave sensors and determine the liquid level of the container based at least in part on the sensor data, wherein the sensor data includes, at least a new wave mode condition of the one or more detected guided waves.

18. The system of claim 17 , wherein the senor data further includes an attenuation amount of the one or more detected guided waves between the transmitter array and the receiver array.

Assignments (9)