IP Library Granted Patent US 11,642,981
Granted Patent B1
US 11,642,981 · App. 17/821,368 · Granted May 9, 2023

Charging EV battery using parallel buck and boost converters

Inventors: Aaron Rogers (Newark, CA); Nathan Biesterfeld (Newark, CA); Nikola Milivojevic (Newark, CA)
Assignee: FREEWIRE TECHNOLOGIES, INC.
B60L58/18B60L50/60H02J7/00714H02J7/342H02M1/0009H02M3/1582B60L2210/10B60L2210/12B60L2210/14H02J2207/20
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Quick Facts
Patent No.
US 11,642,981
App. No.
17/821,368
Granted
May 9, 2023
Kind
B1
Abstract

Controlling a charging current while transferring energy from a source battery to a target battery in an electric vehicle (EV) includes operating, by control circuitry, a buck converter at a fixed switching frequency to transfer power from the source battery to the target battery, in a first operational mode; in response to detecting a first trigger event, transitioning from the first operational mode to a second operational mode to operate the buck converter at a variable switching frequency; and in response to detecting a second trigger event, transitioning to a third operational mode to activate a boost converter coupled to the source battery and the target battery.

Claims (28)

1. A circuit for controlling a charging current while transferring energy from a source battery to a target battery in an electric vehicle (EV), the system comprising:

a buck converter configured to couple to the source battery and the target battery;

a boost converter configured to couple to the source battery and the target battery;

a boost switch that connects an output to the boost converter to the target battery in a closed state, and disconnects the boost converter from the target battery in an open state; and

control circuitry configured to:

(i) operate the buck converter at a fixed switching frequency in a first operational mode,

(ii) in response to detecting a first trigger event, transition from the first operational mode to a second operational mode to operate the buck converter at a variable switching frequency, and

(iii) in response to detecting a second trigger event, transition to a third operational mode to activate the boost converter.

2. The circuit of claim 1 , wherein the control circuitry is further configured to:

after transitioning to the third operational mode, regulate a charging current through the boost converter so as to substantially compensate for a differential between a desired charging current and a decaying current through the buck converter.

3. The circuit of claim 1 , wherein to detect the first trigger event, the control circuitry is configured to determine that a voltage differential between the source battery and the target battery is below a threshold voltage value.

4. The circuit of claim 1 , wherein to detect the first trigger event, the control circuitry is configured to determine that a duty cycle of the buck converter exceeds a threshold duty cycle value.

5. The circuit of claim 1 , wherein the control circuitry is further configured to:

upon transitioning to the third operational mode, operate the boost converter at a variable switching frequency; and

in response to detecting a third trigger event, transition from the third operational mode to a fourth operational mode to operate the boost converter at a fixed switching frequency.

6. The circuit of claim 5 , wherein to determine the third trigger event, the control circuitry is configured to:

determine that a voltage differential between the source battery and the target battery is below a second threshold voltage value.

7. The circuit of claim 1 , wherein the control circuitry is further configured to:

subsequently to transitioning to the fourth operational mode and in response to determining that no current flows through the buck converter, deactivate the buck converter.

8. A system comprising:

a source battery;

a buck converter configured to couple to the source battery and a target battery in an electric vehicle (EV);

a boost converter configured to couple to the source battery and the target battery;

a boost switch that connects an output to the boost converter to the target battery in a closed state, and disconnects the boost converter from the target battery in an open state; and

control circuitry configured to:

(i) operate the buck converter at a fixed switching frequency in a first operational mode,

(ii) in response to detecting a first trigger event, transition from the first operational mode to a second operational mode to operate the buck converter at a variable switching frequency, and

(iii) in response to detecting a second trigger event, transition to a third operational mode to activate the boost converter.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2024
From: FREEWIRE TECHNOLOGIES, INC.
To: SPEED CHARGE, LLC
Reel/Frame 068404/0655 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY DATA PREVIOUSLY RECORDED AT REEL: 063617 FRAME: 0016. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 15, 2023
From: ROGERS, AARON; BIESTERFELD, NATHAN; MILIVOJEVIC, NIKOLA
To: FREEWIRE TECHNOLOGIES, INC.
Reel/Frame 063642/0608 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2023
From: ROGERS, AARON; BESTERFIELD, NATHAN; MILIVOJEVIC, NIKOLA
To: FREEWIRE TECHNOLOGIES, INC.
Reel/Frame 063617/0016 →
Continuity (1)
Provisional Application 63391703 · Jul 22, 2022
Cited By (1)
US 12,224,604