IP Library Granted Patent US 12,218,354
Granted Patent B2
US 12,218,354 · App. 17/822,260 · Granted Feb 4, 2025

Negative-electrode active material and preparation method thereof, secondary battery, and battery module, battery pack, and apparatus containing such secondary battery

Inventors: Yuqun Zeng (Ningde, CN); Baida Deng (Ningde, CN); Meng Kang (Ningde, CN); Erling Li (Ningde, CN); Libing He (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M4/583H01M4/0471H01M4/622H01M4/625H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 12,218,354
App. No.
17/822,260
Granted
Feb 4, 2025
Kind
B2
Abstract

This application discloses a negative-electrode active material and a preparation method thereof, a secondary battery, and a battery module, a battery pack, and an apparatus that include such secondary battery. The negative-electrode active material includes a core and a coating layer covering at least part of a surface of the core, where the core includes artificial graphite, the coating layer includes amorphous carbon, a volume-based particle size distribution of the negative-electrode active material satisfies D v 99≤24 μm, a volume-based median particle size D v 50 of the negative-electrode active material satisfies 8 μm≤D v ≤15 μm, D v 99 is a particle size corresponding to a cumulative volume distribution percentage of the negative-electrode active material reaching 99%, and WO is a particle size corresponding to a cumulative volume distribution percentage of the negative-electrode active material reaching 50%.

Claims (31)

1. A preparation method for a negative-electrode active material, comprising:

preparing a core material, wherein the core material comprises granulated artificial graphite;

mixing the core material with an organic carbon source; and

heat treating the mixed core material at 700-1800° C., to form the negative-electrode active material having an amorphous carbon coating layer covering at least part of surfaces of the core material, wherein a graphitization degree of the negative-electrode active material is 91.0%-96.0%;

wherein the granulated artificial graphite is prepared by a process that comprises:

pulverizing a coke raw material;

shaping the pulverized coke raw material to obtain a precursor;

granulating the precursor to obtain a granulated product, wherein the granulated product comprises primary particles and secondary particles, and the secondary particles are obtained by agglomerating independently dispersed primary particles; and

graphitizing the granulated product at a temperature of 2800° C. to 3200° C., to obtain the granulated artificial graphite,

wherein, after pulverization, a volume-based median particle size D v 50 of the coke raw material is 7 μm-12 μm, and a volume-based particle size distribution D v 99 of the coke raw material is 15 μm-21 μm;

wherein, after the shaping, a volume-based median particle size D v 50 of the precursor is 8 μm-13 μm, a volume-based particle size distribution D v 99 of the precursor is 16 μm-22 μm, and a particle size uniformity of the precursor U 1 satisfies 0.2≤U 1 ≤0.55;

wherein a volume-based median particle size D v 50 of the granulated product is 9 μm-15 μm, and a volume-based particle size distribution D v 99 of the granulated product is 17 μm-24 μm;

wherein a volume-based median particle size D v 50 of the granulated artificial graphite is 6 μm-14 μm, a volume-based particle size distribution D v 99 of the granulated artificial graphite is 17 μm-26 μm, and a particle size uniformity of the granulated artificial graphite U 2 satisfies 0.22≤U 2 ≤0.48; and

wherein a particle size specific surface area of the negative-electrode active material is 0.4 m 2 /g-0.75 m 2 /g.

2. The preparation method according to claim 1 , wherein

a volume-based median particle size D v 50 of the negative-electrode active material is 8 μm-15 μm, and

a volume-based particle size distribution D v 99 of the negative-electrode active material is ≤24 μm, and

a particle size uniformity of the negative-electrode active material is 0.25-0.45.

3. The preparation method according to claim 1 , wherein the coke raw material contains an amount C 1 of volatile substances, and 1 wt %≤C 1 ≤12 wt % of the coke raw material;

wherein a binder is added to the precursor during granulating the precursor, an amount of the binder added to the precursor in weight percentage of the precursor is C 2 , and C 1 , C 2 and U 1 satisfy:

21≤( C 1 + C 2 )/ U 1 ≤50.

4. The preparation method according to claim 1 , wherein the coke raw material comprises one or more of petroleum-based non-needle coke, petroleum-based needle coke, and petroleum green coke.

5. The preparation method according to claim 1 , wherein a binder is added to the precursor during granulating the precursor, and the preparation method satisfies the following condition:

20≤( C 1 + C 2 + C 3 )/ U 2 ≤56

wherein

C 1 is a weight percentage of volatile substances in the coke raw material,

C 2 is an amount of the binder added to the precursor in weight percentage of the precursor, and

C 3 is an amount of the organic carbon source mixed to the core material in weight percentage of the granulated artificial graphite.

6. The preparation method according to claim 2 , wherein

the volume-based median particle size D v 50 of the negative-electrode active material is 9 μm-13 μm, and

the volume-based particle size distribution D v 99 of the negative-electrode active material is 17 μm-24 μm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2022
From: ZENG, YUQUN; DENG, BAIDA; KANG, MENG; LI, ERLING; HE, LIBING
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 061460/0385 →
Continuity (2)
Continuation PCTCN2020121268 · Oct 15, 2020
Related Publication 20220416244A1 · Dec 29, 2022
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