IP Library Granted Patent US 11,843,402
Granted Patent B1
US 11,843,402 · App. 17/826,033 · Granted Dec 12, 2023

Integrated signal chain for an antenna assembly

Inventors: Anders Jensen (Beaux Arts, WA); Samuel T. Reineman (Kirkland, WA)
Assignee: Space Exploration Technologies Corp.
H04B1/0458H01P3/12H04B1/036H04B1/18H04B7/18515
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Quick Facts
Patent No.
US 11,843,402
App. No.
17/826,033
Granted
Dec 12, 2023
Kind
B1
Abstract

An integrated signal chain includes a waveguide network defined by first and second waveguide layers forming a waveguide stack. A first transmit waveguide channel (WGC) is configured to communicate first transmit electromagnetic signals from a first transmit port to an antenna feed port, and a first receive WGC is configured to communicate first receive electromagnetic signals from the antenna feed port to a first receive port. A transmit module is attached to an exterior side of the first waveguide layer, and the first transmit WGC couples the transmit module to the antenna. A receive module is attached to the exterior side of the first waveguide layer, and the first receive WGC couples the antenna to the receive module. A modem may be included. A thermal management assembly can be configured to dissipate heat from the modem, the receive module, and/or the transmit module.

Claims (33)

1. An integrated signal chain, comprising:

a waveguide network defined by a first waveguide layer combined with a second waveguide layer forming a waveguide stack, the waveguide network including a first transmit waveguide channel (transmit WGC) configured to communicate first transmit electromagnetic signals associated with an antenna from an antenna feed port to a first transmit port, and a first receive waveguide channel (receive WGC) configured to communicate first receive electromagnetic signals associated with the antenna from a first receive port to the antenna feed port;

a communication assembly including a transmit module attached to the exterior side of the first waveguide layer, wherein the first transmit WGC communicates transmission signals from the transmit module to the antenna, a receive module attached to the exterior side of the first waveguide layer and adjacent the transmit module, wherein the first receive WGC communicates received signals from the antenna to the receive module, and a modem adjacent the communication assembly; and

a thermal management assembly configured for airflow in an airflow path to dissipate heat from one or more components of the communication assembly.

2. The integrated signal chain of claim 1 , further comprising a plurality of transmit modules independently attached to the exterior side of the waveguide network.

3. The integrated signal chain of claim 1 , further comprising a second transmit WGC, wherein the second transmit WGC is configured to communicate second transmit electromagnetic signals associated with the antenna from the antenna feed port to a second transmit port.

4. The integrated signal chain of claim 3 , wherein the second transmit port is located at or near a second end of the waveguide stack.

5. The integrated signal chain of claim 1 , further comprising a second receive WGC, wherein the second receive WGC is configured to communicate second receive electromagnetic signals associated with the antenna from a second receive port to the antenna feed port.

6. The integrated signal chain of claim 5 , wherein the second receive port is located at or near a central region of the waveguide stack.

7. The integrated signal chain of claim 1 , wherein the antenna feed is located on a first axis of the waveguide network, and wherein the first receive port of the first receive WGC is located on the first axis a spaced distance from the antenna feed.

8. The integrated signal chain of claim 1 , further comprising a first test transmit WGC, wherein the first test transmit WGC is configured to communicate first test transmit electromagnetic signals associated with the antenna from the antenna feed port to a first test transmit port.

9. The integrated signal chain of claim 1 , further comprising a first test receive WGC, wherein the first test receive WGC is configured to communicate first test receive electromagnetic signals associated with the antenna from the antenna feed port to a first test receive port.

10. The integrated signal chain of claim 1 , wherein the thermal management assembly includes at least one fan and a shroud configured to direct air across the modem, the receive module, and the transmit module.

11. The integrated signal chain of claim 1 , wherein the antenna feed port to the waveguide network is located at or near a first end of the waveguide stack, the first transmit port located at or near a second end of the waveguide stack, and the first receive port is located at or near a central region of the waveguide stack.

12. The integrated signal chain of claim 11 , wherein the modem is located between the first end of the waveguide stack and the thermal management assembly.

13. The integrated signal chain of claim 1 , wherein the first transmit WGC and the first receive WGC have a planar structure with an E-plane split.

14. The integrated signal chain of claim 1 , wherein the a receive module is in a substantially coplanar arrangement with the transmit module and wherein the modem is in a substantially coplanar arrangement with the transmit module and the receive module.

15. The integrated signal chain of claim 1 , wherein the thermal management assembly causes convection heat transfer with the modem, the receive module, and the transmit module through a common air flow system.

16. The integrated signal chain of claim 15 , wherein the common air flow system includes a first fan that directs air across the modem, the receive module, and the transmit module and a second fan redundant to the first fan.

17. An integrated signal chain, comprising:

a waveguide network defined by a first waveguide layer combined with a second waveguide layer forming a waveguide stack, the waveguide network including a first transmit waveguide channel (transmit WGC) configured to communicate first transmit electromagnetic signals associated with an antenna from an antenna feed port to a first transmit port, and a first receive waveguide channel (receive WGC) configured to communicate first receive electromagnetic signals associated with the antenna from a first receive port to the antenna feed port, wherein the antenna feed port to the waveguide network is located at or near a first end of the waveguide stack, the first transmit port located at or near a second end of the waveguide stack, and the first receive port is located at or near a central region of the waveguide stack;

a transmit module attached to the exterior side of the first waveguide layer near the second end of the waveguide stack, wherein the first transmit WGC communicates transmission signals from the transmit module to the antenna;

a receive module attached to the exterior side of the first waveguide layer near the first end of the waveguide stack and adjacent the transmit module, wherein the first receive WGC communicates received signals from the antenna to the receive module;

a modem adjacent the receive module; and

a thermal management assembly configured airflow in an airflow path across the modem, the receive module, and the transmit module.

18. The integrated signal chain of claim 17 , wherein the modem is located between the first end of the waveguide stack and the thermal management assembly.

19. The integrated signal chain of claim 17 , wherein the thermal management assembly causes convection heat transfer with the modem, the receive module, and the transmit module through a common air flow system.

20. An integrated signal chain including a transmit module, a receive module, and a waveguide network, the integrated signal chain formed by operations comprising:

assembling the transmit module by securing a transmit heat sink to a transmit module circuit board;

assembling the receive module by securing a receive heat sink to a receive module circuit board;

combining a first waveguide layer and a second waveguide layer to form a waveguide stack defining a waveguide network including a first transmit waveguide channel (transmit WGC) configured to communicate first transmit electromagnetic signals associated with an antenna from an antenna feed port to a first transmit port, and a first receive waveguide channel (receive WGC) configured to communicate first receive electromagnetic signals associated with the antenna from a first receive port to the antenna feed port, wherein the antenna feed port to the waveguide network is located at or near a first end of the waveguide stack, the first transmit port located at or near a second end of the waveguide stack, and the first receive port is located at or near a central region of the waveguide stack;

attaching the transmit module to an exterior surface of the first waveguide layer near the second end of the waveguide stack; and

attaching the receive module to the exterior surface of the first waveguide layer near the first end of the waveguide stack, wherein the first transmit WGC communicates the first transmit electromagnetic signals from the transmit module to the antenna and wherein the first receive WGC communicates the first receive electromagnetic signals from the antenna to the receive module.

Assignments (2)
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED: 02-14-2024) Recorded Oct 2, 2024
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 069107/0453 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2022
From: JENSEN, ANDERS; REINEMAN, SAMUEL T.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 060526/0343 →
Continuity (2)
Provisional Application 63197377 · Jun 5, 2021
Provisional Application 63194996 · May 29, 2021
Cited By (1)
US 12,483,284