IP Library Granted Patent US 11,901,599
Granted Patent B1
US 11,901,599 · App. 17/826,040 · Granted Feb 13, 2024

Waveguide assembly comprising first and second waveguide portions joined together through a gap interface and communication system formed therefrom

Inventors: Anders Jensen (Beaux Arts, WA); Samuel T. Reineman (Kirkland, WA); Robert D. Giglio (Seattle, WA)
Assignee: Space Exploration Technologies Corp.
H01P1/042H01P1/161H01P1/165H01P3/127H01P11/002H01Q15/14H01Q15/242
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Quick Facts
Patent No.
US 11,901,599
App. No.
17/826,040
Granted
Feb 13, 2024
Kind
B1
Abstract

In one embodiment, a waveguide assembly includes a first waveguide portion having a first end, a second end, and a first waveguide channel extending between the first end and the second end, and a second waveguide portion having a first end, a second end, and a second waveguide channel extending between the first end and the second end, wherein the first waveguide portion and the second waveguide portion are configured to connect such that the first waveguide channel and the second waveguide channel form a combined channel, wherein the combined channel includes a gap interface between the first waveguide channel and the second waveguide channel.

Claims (29)

1. A waveguide assembly, comprising:

a first waveguide portion having a first end, a second end, and an outer surface and a first waveguide channel extending between the first end and the second end, the first waveguide channel having cross-section dimensions, the first waveguide portion further including a receiving portion configured at the second end, the receiving portion having cross-sectional dimensions that are larger than the cross-sectional dimensions of the first waveguide channel; and

a second waveguide portion having an outer flange portion, a first end, a second end, and a second waveguide channel extending between the first end and the second end, the second waveguide channel having cross-sectional dimensions that are substantially the same as the cross-sectional dimension of the first waveguide channel and having an extending portion at the first end that is complementary to the receiving portion at the second end of the first waveguide portion, wherein the outer flange portion is configured to surround the outer surface of the first waveguide portion, wherein the first waveguide portion and the second waveguide portion are configured to connect such that the first waveguide channel and the second waveguide channel form a combined channel, wherein the combined channel includes a gap interface between the first waveguide channel and the second waveguide channel.

2. The waveguide assembly of claim 1 , wherein a gap size of the gap interface is less than or equal to λ/10.

3. The waveguide assembly of claim 1 , wherein the waveguide assembly includes a choke in surrounding relationship with the gap interface.

4. The waveguide assembly of claim 3 , wherein the choke includes an internal groove configured to surround the gap interface between the first waveguide channel and the second waveguide channel.

5. The waveguide assembly of claim 3 , wherein the choke is an axially symmetric choke.

6. The waveguide assembly of claim 1 , wherein the first and second waveguide channels have circular cross-sectional dimensions.

7. The waveguide assembly of claim 1 , wherein the receiving portion of the first waveguide portion has circular cross-sectional dimensions.

8. The waveguide assembly of claim 1 , further comprising a seal between the receiving portion of the first waveguide portion and the extending portion of the second waveguide portion.

9. The waveguide assembly of claim 3 , wherein the choke is an annular groove defined in the receiving portion of the first waveguide portion.

10. The waveguide assembly of claim 1 , wherein a first end of the waveguide assembly is configured to connect to a polarization component.

11. The waveguide assembly of claim 1 , wherein a second end of the waveguide assembly is configured to connect to a reflector.

12. The waveguide assembly of claim 1 , wherein the first waveguide portion further comprises a first bevel portion for coarse alignment.

13. The waveguide portion assembly of claim 1 , wherein the second waveguide further comprises a second bevel portion for fine alignment.

14. The waveguide assembly of claim 1 , wherein the first and second waveguide portions include a positive stop between the first and second waveguide portions, the positive stop configured to maintain a gap size of the gap interface such that the first and second waveguide portions will not touch.

15. The waveguide assembly of claim 1 , wherein the second waveguide portion further includes an attachment flange portion for attachment of the second waveguide portion to another component.

16. A method of coupling a waveguide assembly, the method comprising:

slidingly connecting a first waveguide portion and a second waveguide portion, the first waveguide portion having a first end, a second end, and a first waveguide channel extending between the first end and the second end, the first waveguide channel having cross-section dimensions, the first waveguide portion further including a receiving portion configured at the second end, the receiving portion having cross-sectional dimensions that are larger than the cross-sectional dimensions of the first waveguide channel, and the second waveguide portion having a first end, a second end, and a second waveguide channel extending between the first end and the second end, the second waveguide channel having cross-sectional dimensions that are substantially the same as the cross-sectional dimension of the first waveguide channel and having an extending portion at the first end that is complementary to the receiving portion of the second end of the first waveguide portion, wherein the first waveguide portion and the second waveguide portion are configured to connect such that the first waveguide channel and the second waveguide channel form a combined channel, wherein the combined channel includes a gap interface between the first waveguide channel and the second waveguide channel; and

connecting a polarization component to the first end of the first waveguide portion.

17. The method of claim 16 , further comprising connecting a reflector to the second end of the second waveguide portion.

18. A communication system comprising:

a polarizer;

a first waveguide portion having a first end and a second end;

a second waveguide portion having a first end and a second end, wherein the first waveguide portion and the second waveguide portion are coupled at the second end of the first waveguide portion and the first end of the second waveguide portion to define a waveguide channel having a gap interface between the first and second waveguide portions; and

a reflector, wherein the polarizer is coupled to the first end of the first waveguide portion and the reflector is attached to the second end of the second waveguide portion.

19. The communication system of claim 18 , further comprising:

a choke configured in the first waveguide portion or the second waveguide portion.

20. The communication system of claim 19 , wherein a gap size of the gap interface is less than or equal to λ/10, wherein λ comprises a wavelength of a signal passing through the communication system.

Assignments (2)
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED: 02-14-2024) Recorded Oct 2, 2024
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 069107/0453 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2022
From: JENSEN, ANDERS; REINEMAN, SAMUEL T.; GIGLIO, ROBERT D.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 060526/0224 →
Continuity (1)
Provisional Application 63194120 · May 27, 2021