Retail shelving system
A shelving system is provided. The shelving system includes an upper rail, and optionally a lower rail, from which one or more upright supports extend. The upright supports are slidable within the upper and lower rails so that a user may vary their location. A shelf mounts to the upright supports. The shelf includes interlocking deck panels and selectively removable support bars so that it may be assembled onto the upright supports.
1. A shelving system, comprising:
an upper rail defining an upper channel, the upper rail configured to mount to a support structure;
at least one upright support, wherein the at least one upright support has an upper end and a lower end, the upper end received in the upper channel and slidable within said upper channel;
at least one shelf mounted to the at least one support;
a lower rail configured to mount to the support structure separately from the upper rail, wherein the lower rail includes a bottom wall and a lip extending upwardly from the bottom wall, the bottom wall and lip bounding a lower channel that is positioned rearward of the lip, the lower channel being closer to the support structure than the lip when the lower rail is mounted to the support structure, the lip of the lower rail including at least one access opening sized to permit the lower end of the at least one upright support to pass therethrough allowing access through the lip of the lower rail to the lower channel, the lower end of the at least one upright support received in the lower channel rearward of the lip and slidable within the lower channel behind the lip,
wherein the at least one upright support includes first and second upright supports, and wherein the at least one shelf comprises:
a first and a second support arm, the first support arm mounted to one of the first and second upright supports, the second support arm mounted to the other one of the first and second upright supports, the first and second support arms arranged in opposed spaced relation to one another;
a front support bar extending between the first and second support arms;
a rear support bar extending between the first and second support arms; and
at least one deck panel supported by the front and rear support bars, the at least one deck panel configured to interlock with an adjacent deck panel such that the at least one deck panel is prevented from laterally moving relative to the adjacent deck panel along the front and rear support bars.
2. The shelving system of claim 1 , wherein the upper rail includes a mounting shelf, and wherein the at least one upright support includes a channel for receiving the mounting shelf.
3. The shelving system of claim 1 , wherein the upper rail includes an upper wall and a lip depending downwardly from the upper wall which bounds the upper channel.
4. The shelving system of claim 3 , wherein an extension length of the lip of the upper rail from the upper wall is less than an extension length of the lip of the lower rail from the bottom wall.
5. The shelving system of claim 4 , wherein each of the upper and lower rails includes a pair of mounting structures for mounting the upper and lower rails to the support structure.
6. The shelving system of claim 5 , wherein each of the pair of mounting rails includes a front plate and a back plate, the back plate slidable relative to the front plate.
7. The shelving system of claim 1 , wherein the first and second support arms each include a front mounting post and a rear mounting post.
8. The shelving system of claim 7 , wherein the front support bar includes a channel, the channel of the front support bar receiving the front mounting posts of the first and second support arms such that the front support bar is selectively removable from the first and second support arms, and wherein the rear support bar includes a channel, the channel of the rear support bar receiving the rear mounting posts of the first and second support arms such that the rear support bar is selectively removable from the first and second support arms.
9. The shelving system of claim 1 , wherein the at least one deck panel includes a plurality of tabs extending from a bottom surface of the deck panel, the plurality of tabs configured to be received in corresponding openings of the adjacent deck panel, and wherein the at least one deck panel includes a lip, the lip providing a plurality of openings for receiving a plurality of tabs of the adjacent deck panel.
10. The shelving system of claim 3 , wherein:
the at least one upright support is rotatably connected to the upper rail;
the at least one upright support is rotatable relative to the upper rail to pass through the opening in the lower rail when the at least one upright support is located in the channel of the upper rail and the upper end of the at least one upright support is located behind the lip of the upper rail; and
the lip of the upper rail and the portion of the lip of the bottom rail offset from the opening preventing removal of the at least one upright support from the upper and lower rails.
11. The shelving system of claim 1 , wherein
the at least one upright support is rotatably connected to the upper rail for rotation about an axis of rotation; and
the at least one upright support is slidable within the channel of the lower rail and slidable relative to the upper rail parallel to the axis of rotation.
12. The shelving system of claim 11 , wherein when mounted to the upper and lower rails, only the upper and lower rails prevent rotation of the at least one upright support about the axis of rotation.
13. The shelving system of claim 1 , wherein:
the at least one upright support is rotatably connected to the upper rail;
the at least one upright support rotatable relative to the upper rail to pass the lower end of the at least one upright support through the opening in the lower rail and into the channel of the lower rail; and
the portion of the lip of the bottom rail offset from the opening preventing removal of the at least one upright support from the upper and lower rails when the at least one upright support is laterally offset from the opening and located within the channel of the lower rail.
14. The shelving system of claim 13 , wherein the lower end of the at least one upright support is prevented from being pivoted outward away from the lower rail when the lower end is offset from the opening and located within the channel while the at least one upright support is still permitted to slide along the upper and lower rails.
15. A retail shelving system, comprising:
an upper rail configured to mount to a support structure and including an upper channel;
a lower rail configured to mount to a support structure and including a lower channel;
at least two upright supports extending between the upper and lower rails, each of the at least two upright supports having an upper end and a lower end, each upper end received in the upper channel, each lower end received in the lower channel, the at least two upright supports slidable in the upper and lower channels while the lower end is prevented from being pivoted outward and away from the lower rail in a direction perpendicular to which the lower end is slidable within the lower channel;
at least one shelf mounted to the at least two upright supports;
wherein each shelf includes:
a first and a second support arm, each of the first and second support arms including a front mounting post and a rear mounting post;
a front support bar extending between the first and second support arms, the front support bar including a channel, the channel of the front support bar receiving the front mounting posts of the first and second support arms such that the front support bar is selectively removable from the first and second support arms;
a rear support bar extending between the first and second support arms, the rear support bar including a channel, the channel of the rear support bar receiving the rear mounting posts of the first and second support arms such that the rear support bar is selectively removable from the first and second support arms; and
at least one deck panel supported by the front and rear support bars.
16. The shelving system of claim 15 , wherein the at least one deck panel configured to interlock with an adjacent deck panel.
17. The shelving system of claim 16 , wherein the at least on deck panel includes a front and a rear channel for receiving the front and rear support bars, respectively.
18. The shelving system of claim 16 , wherein the at least one deck panel includes opposed side edges, wherein a plurality of tabs extend from a bottom surface adjacent one of the opposed side edges of the deck panel, and wherein the at least one deck panel includes a lip adjacent the other one of the opposed side edges, the lip providing a plurality of openings for receiving a plurality of tabs of the adjacent deck panel.
19. A method of installing a shelving system, the method comprising:
mounting an upper rail having an upper channel to a support structure;
mounting a lower rail having a lower channel to the support structure;
mounting, rotatably, an upper end of at least one upright support to the upper rail such that the upper end of the at least one upright support is disposed within the upper channel; and
mounting a lower end of the at least one upright support to the lower rail by rotating the at least one upright support relative to the upper rail while the upper end is located within the upper channel such that the lower end passes through an opening in the lower mounting rail into the lower channel and sliding the at least one upright support within the lower channel to offset the lower end from alignment with the opening such that the lower end of the at least one upright cannot pass through the opening
mounting a first support arm of at least one shelf to the at least one upright support;
mounting a second support arm of the at least one shelf to a second upright support;
situating at least one support bar such that it extends between the first and second support arms;
affixing a first deck panel onto the at least one support bar; and
affixing a second deck panel onto the at least one support bar such that the first and second deck panels interlock.
20. The method of claim 19 , wherein the step of mounting the at least one upright support includes mounting a first and a second upright support to the upper rail, and further comprises linearly inserting the upper end of each of the first and second upright supports into the upper channel, and sliding the first and second upright supports into first and second positions, respectively.
21. The method of claim 19 , wherein the step of situating the at least one support bar includes situating front and rear support bars on a mounting post of each support arm within a channel of each support bar.
22. The method of claim 19 , wherein the step of sliding the at least one upright support includes sliding the at least one upright support parallel to an axis about which the at least one upright support is rotated as the lower end passes through the opening the in the lower rail.