IP Library Granted Patent US 12,350,627
Granted Patent B2
US 12,350,627 · App. 17/829,177 · Granted Jul 8, 2025

Permeate flow patterns

Inventors: Kevin Roderick (Albuquerque, NM); Rodney Herrington (Albuquerque, NM); Kendall Weingardt (Albuquerque, NM)
Assignee: AQUA MEMBRANES, INC.
B01D63/103B01D61/025B01D63/12B01D65/08C02F1/441B01D2311/06B01D2313/146C02F2301/02C02F2301/024C02F2301/028C02F2301/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,350,627
App. No.
17/829,177
Granted
Jul 8, 2025
Kind
B2
Abstract

Embodiments of the present invention provide the integration of arbitrary flow directing patterns, deposited or integrated on or into the porous permeate spacer in a spiral-wound membrane separation element.

Claims (10)

1. An assembly comprising:

(a) a first permeate spacer layer, comprising a first material having a first permeability, and having a first plurality of features comprising a second material having a second permeability, disposed within the first permeate spacer layer extending from a first surface of the first permeate spacer layer, through the thickness of the first permeate spacer layer, and above a second surface of the first permeate spacer layer by a distance, where the first surface is opposite the second surface, wherein the first plurality of features provide flow paths within the first permeate spacer layer, and wherein the second permeability is less than the first permeability;

(b) a membrane, disposed adjacent to the second surface of the first permeate spacer layer such that the first plurality of features emboss the membrane.

2. The assembly of claim 1 , further comprising a central fluid flow channel, and wherein the first permeate spacer and the membrane are spirally wound around the central fluid flow channel.

3. A method of producing an assembly, comprising:

(a) providing a first permeate spacer layer comprising a first material having a first permeability;

(b) depositing a plurality of features comprising a second material, having a second permeability, into the first permeate spacer layer, wherein the features extend from a first surface of the first permeate spacer layer, through the thickness of the first permeate spacer layer, and above a second surface of the first permeate spacer layer by a distance, where the first surface is opposite the second surface, wherein the first plurality of features provide flow paths within the first permeate spacer layer, and wherein the permeability of the second material is less than the permeability of the first material;

(c) providing a membrane;

(d) placing the membrane adjacent the second surface of the first permeate spacer layer such that the first plurality of features emboss the membrane.

4. The method of claim 3 , further comprising spirally winding the assembly about a central fluid flow channel.

Assignments (2)
SECURITY INTEREST Recorded Mar 28, 2024
From: AQUA MEMBRANES, INC.
To: SQN VENTURE INCOME FUND III, LP
Reel/Frame 066938/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2022
From: RODERICK, KEVIN; WEINGARDT, KENDALL; HERRINGTON, RODNEY E
To: AQUA MEMBRANES, INC.
Reel/Frame 060242/0147 →
Continuity (5)
Continuation In Part 16332767
Continuation In Part 14769601
Provisional Application 62397142 · Sep 20, 2016
Provisional Application 61771041 · Feb 28, 2013
Related Publication 20220288536A1 · Sep 15, 2022
References Cited (272)
US 2889932A · Mackintosh · 1959 [cited by applicant]
US 3962096A · Ishii · 1976 [cited by applicant]
US 3963621A · Newman · 1976 [cited by applicant]
US 4187173A · Keefer · 1980 [cited by applicant]
US 4208289A · Bray · 1980 [cited by applicant]
US 4222874A · Connelly · 1980 [cited by applicant]
US 4228014A · Timm et al. · 1980 [cited by applicant]
US 4230564A · Keefer · 1980 [cited by applicant]
US 4230579A · Bray et al. · 1980 [cited by applicant]
US 4235723A · Bartlett, Jr. · 1980 [cited by applicant]
US 4277340A · Kanamaru et al. · 1981 [cited by applicant]
US 4288326A · Keefer · 1981 [cited by applicant]
US 4309287A · Roos et al. · 1982 [cited by applicant]
US 4326960A · Iwahori et al. · 1982 [cited by applicant]
US 4341631A · Hargitay · 1982 [cited by applicant]
US 4347132A · Davis · 1982 [cited by applicant]
US 4354939A · Pohl · 1982 [cited by applicant]
US 4358377A · Clark · 1982 [cited by applicant]
US 4409849A · Roos · 1983 [cited by applicant]
US 4410429A · Harvey et al. · 1983 [cited by applicant]
US 4411785A · Yu et al. · 1983 [cited by applicant]
US 4426285A · Davis · 1984 [cited by applicant]
US 4434056A · Keefer · 1984 [cited by applicant]
US 4454891A · Dreibelbis et al. · 1984 [cited by applicant]
US 4461707A · Thayer et al. · 1984 [cited by applicant]
US 4476022A · Doll · 1984 [cited by applicant]
US 4482459A · Shiver · 1984 [cited by applicant]
US 4534713A · Wanner · 1985 [cited by applicant]
US 4556488A · Timm et al. · 1985 [cited by applicant]
US 4585554A · Burrows · 1986 [cited by applicant]
US RE32144E · Keefer · 1986 [cited by applicant]
US 4595497A · Burrows · 1986 [cited by applicant]
US 4599171A · Padilla et al. · 1986 [cited by applicant]
US 4600512A · Aid · 1986 [cited by applicant]
US 4608140A · Goldstein · 1986 [cited by applicant]
US 4613436A · Wight et al. · 1986 [cited by applicant]
US 4623451A · Oliver · 1986 [cited by applicant]
US 4623467A · Hamlin · 1986 [cited by applicant]
US 4640774A · Garcera et al. · 1987 [cited by applicant]
US 4645601A · Regunathan et al. · 1987 [cited by applicant]
US 4652373A · Trimmer · 1987 [cited by applicant]
US 4657674A · Burrows · 1987 [cited by applicant]
US 4670144A · McCausland et al. · 1987 [cited by applicant]
US 4695375A · Tyler · 1987 [cited by applicant]
US 4704324A · Davis et al. · 1987 [cited by applicant]
US 4705625A · Hart, Jr. · 1987 [cited by applicant]
US 4735716A · Petrucci et al. · 1988 [cited by applicant]
US 4735718A · Peters · 1988 [cited by applicant]
US 4741823A · Olsen et al. · 1988 [cited by applicant]
US 4743366A · Burrows · 1988 [cited by applicant]
US 4744895A · Gales et al. · 1988 [cited by applicant]
US 4744900A · Bratt · 1988 [cited by applicant]
US 4756835A · Wilson · 1988 [cited by applicant]
US 4775465A · Burrows · 1988 [cited by applicant]
US 4781831A · Goldsmith · 1988 [cited by applicant]
US 4784771A · Wathen et al. · 1988 [cited by applicant]
US 4802982A · Lien · 1989 [cited by examiner]
US 4814079A · Schneider · 1989 [cited by applicant]
US 4820413A · Lopez · 1989 [cited by applicant]
US 4830744A · Burrows · 1989 [cited by applicant]
US 4832850A · Cais et al. · 1989 [cited by applicant]
US 4834873A · Burrows · 1989 [cited by applicant]
US 4834881A · Sawada · 1989 [cited by applicant]
US 4842725A · Blad et al. · 1989 [cited by applicant]
US 4844805A · Solomon · 1989 [cited by applicant]
US 4855058A · Holland et al. · 1989 [cited by applicant]
US 4856559A · Lipshultz et al. · 1989 [cited by applicant]
US 4861487A · Fulk · 1989 [cited by applicant]
US 4869821A · Korin · 1989 [cited by applicant]
US 4874514A · Casey Jr. · 1989 [cited by applicant]
US 4876002A · Marshall et al. · 1989 [cited by applicant]
US 4877521A · Petrucci et al. · 1989 [cited by applicant]
US 4882061A · Petrucci et al. · 1989 [cited by applicant]
US 4882223A · Aptel et al. · 1989 [cited by applicant]
US RE33135E · Wanner, Sr. et al. · 1989 [cited by applicant]
US 4885092A · Zwick · 1989 [cited by applicant]
US 4886597A · Wild et al. · 1989 [cited by applicant]
US 4892657A · Mohn et al. · 1990 [cited by applicant]
US 4902417A · Lien · 1990 [cited by applicant]
US 4906372A · Hopkins · 1990 [cited by applicant]
US 4917847A · Solomon · 1990 [cited by applicant]
US 4937557A · Tucci et al. · 1990 [cited by applicant]
US 4944877A · Maples · 1990 [cited by applicant]
US 4988525A · Gresch · 1991 [cited by applicant]
US 4990248A · Brown et al. · 1991 [cited by applicant]
US 4992170A · Menon et al. · 1991 [cited by applicant]
US 4995977A · Hilgendorff et al. · 1991 [cited by applicant]
US 5002664A · Clack et al. · 1991 [cited by applicant]
US 5017284A · Miler et al. · 1991 [cited by applicant]
US 5043066A · Miller et al. · 1991 [cited by applicant]
US 5045197A · Burrows · 1991 [cited by applicant]
US 5057212A · Burrows · 1991 [cited by applicant]
US 5069789A · Mohn et al. · 1991 [cited by applicant]
US 5078876A · Whittier et al. · 1992 [cited by applicant]
US 5094749A · Seita et al. · 1992 [cited by applicant]
US 5096574A · Birdsong et al. · 1992 [cited by applicant]
US 5096584A · Reddy · 1992 [cited by applicant]
US 5104532A · Thompson et al. · 1992 [cited by applicant]
US 5108604A · Robbins · 1992 [cited by applicant]
US 5114582A · Sandstrom · 1992 [cited by applicant]
US 5128035A · Clack et al. · 1992 [cited by applicant]
US 5131277A · Birdsong et al. · 1992 [cited by applicant]
US 5132017A · Birdsong et al. · 1992 [cited by applicant]
US 5145575A · Burrows · 1992 [cited by applicant]
US 5167786A · Eberle · 1992 [cited by applicant]
US 5167826A · Eaton · 1992 [cited by applicant]
US 5183567A · Mohn et al. · 1993 [cited by applicant]
US 5194156A · Tomchak · 1993 [cited by applicant]
US 5198110A · Hanai et al. · 1993 [cited by applicant]
US 5204002A · Belfort et al. · 1993 [cited by applicant]
US 5232591A · Solomon · 1993 [cited by applicant]
US 5234583A · Cluff · 1993 [cited by applicant]
US 5240612A · Grangeon et al. · 1993 [cited by applicant]
US 5275726A · Feimer · 1994 [cited by applicant]
US 5279732A · Edens · 1994 [cited by applicant]
US 5296148A · Colangelo et al. · 1994 [cited by applicant]
US 5354464A · Slovak et al. · 1994 [cited by applicant]
US 5362383A · Zimmerman et al. · 1994 [cited by applicant]
US 5462414A · Permar · 1995 [cited by applicant]
US 5466366A · Chia-Ching · 1995 [cited by applicant]
US 5468387A · Solomon · 1995 [cited by applicant]
US 5507943A · Labrador · 1996 [cited by applicant]
US RE35252E · Clack et al. · 1996 [cited by applicant]
US 5545320A · Heine et al. · 1996 [cited by applicant]
US 5573662A · Abe et al. · 1996 [cited by applicant]
US 5597487A · Vogel et al. · 1997 [cited by applicant]
US 5626752A · Mohn et al. · 1997 [cited by applicant]
US 5626758A · Belfort · 1997 [cited by applicant]
US 5628198A · Permar · 1997 [cited by applicant]
US 5681459A · Bowman · 1997 [cited by applicant]
US 5681467A · Solie et al. · 1997 [cited by applicant]
US 5788858A · Acernese et al. · 1998 [cited by applicant]
US 5795475A · Luedke et al. · 1998 [cited by applicant]
US 5811251A · Hirose et al. · 1998 [cited by applicant]
US 5824217A · Pearl et al. · 1998 [cited by applicant]
US 5914041A · Chancellor · 1999 [cited by applicant]
US 5944985A · Bowman · 1999 [cited by applicant]
US 5985146A · Knappe et al. · 1999 [cited by applicant]
US 6030535A · Hayashi et al. · 2000 [cited by applicant]
US 6071404A · Tsui · 2000 [cited by applicant]
US 6071414A · Kishi · 2000 [cited by applicant]
US 6099735A · Kelada · 2000 [cited by applicant]
US 6109029A · Vowles et al. · 2000 [cited by applicant]
US 6110360A · Hart, Jr. · 2000 [cited by applicant]
US 6117297A · Goldstein · 2000 [cited by applicant]
US 6120682A · Cook · 2000 [cited by applicant]
US 6126833A · Stobbe et al. · 2000 [cited by applicant]
US 6174437B1 · Haney · 2001 [cited by applicant]
US 6190557B1 · Hisada et al. · 2001 [cited by applicant]
US 6193879B1 · Bowman · 2001 [cited by applicant]
US 6197191B1 · Wobben · 2001 [cited by applicant]
US 6217773B1 · Graham · 2001 [cited by applicant]
US 6258270B1 · Hilgendorff et al. · 2001 [cited by applicant]
US 6277282B1 · Kihara · 2001 [cited by examiner]
US 6299766B1 · Permar · 2001 [cited by applicant]
US 6345961B1 · Oklejas, Jr. · 2002 [cited by applicant]
US 6348148B1 · Bosley · 2002 [cited by applicant]
US 6379518B1 · Osawa et al. · 2002 [cited by applicant]
US 6379548B1 · Kurokawa et al. · 2002 [cited by applicant]
US 6383384B1 · Anderson · 2002 [cited by applicant]
US RE37759E · Belfort · 2002 [cited by applicant]
US 6402956B1 · Andou et al. · 2002 [cited by applicant]
US 6423212B1 · Bosko · 2002 [cited by applicant]
US 6423223B1 · Northcut et al. · 2002 [cited by applicant]
US 6432301B1 · Dengler · 2002 [cited by applicant]
US 6436282B1 · Gundrum et al. · 2002 [cited by applicant]
US 6447259B2 · Elliott-Moore · 2002 [cited by applicant]
US 6514398B2 · DiMascio et al. · 2003 [cited by applicant]
US 6521124B2 · Northcut et al. · 2003 [cited by applicant]
US 6521127B1 · Chancellor · 2003 [cited by applicant]
US 6524478B1 · Heine et al. · 2003 [cited by applicant]
US 6540915B2 · Patil · 2003 [cited by applicant]
US 6575308B1 · Fuls et al. · 2003 [cited by applicant]
US 6579451B1 · Avero · 2003 [cited by applicant]
US 6607668B2 · Rela · 2003 [cited by applicant]
US 6613231B1 · Jitariouk · 2003 [cited by applicant]
US 6632357B1 · Barger et al. · 2003 [cited by applicant]
US 6790345B2 · Broussard · 2004 [cited by applicant]
US 6805796B2 · Hirose et al. · 2004 [cited by applicant]
US 6830683B2 · Gundrum et al. · 2004 [cited by applicant]
US 6866831B2 · Nakao et al. · 2005 [cited by applicant]
US 6929743B2 · Diel · 2005 [cited by applicant]
US 6929748B2 · Avijit et al. · 2005 [cited by applicant]
US 7021667B2 · Campbell et al. · 2006 [cited by applicant]
US 7186331B2 · Maartens et al. · 2007 [cited by applicant]
US 7244357B2 · Herrington et al. · 2007 [cited by applicant]
US 7297268B2 · Herrington et al. · 2007 [cited by applicant]
US 7306437B2 · Hauge · 2007 [cited by applicant]
US 7311831B2 · Bradford et al. · 2007 [cited by applicant]
US 7351335B2 · Broens et al. · 2008 [cited by applicant]
US 7387725B2 · Choi et al. · 2008 [cited by applicant]
US 7416666B2 · Gordon · 2008 [cited by applicant]
US 7449093B2 · Dudziak et al. · 2008 [cited by applicant]
US 7455778B2 · Gordon · 2008 [cited by applicant]
US 7501064B2 · Schmidt et al. · 2009 [cited by applicant]
US 7514010B2 · Salmon · 2009 [cited by applicant]
US 7520981B2 · Barber · 2009 [cited by applicant]
US 7540956B1 · Kurth et al. · 2009 [cited by applicant]
US 7650805B2 · Nauseda et al. · 2010 [cited by applicant]
US 7733459B2 · Dierichs et al. · 2010 [cited by applicant]
US 7736503B2 · Kennedy et al. · 2010 [cited by applicant]
US 7862723B2 · Cartwright · 2011 [cited by applicant]
US 7875184B2 · Parker et al. · 2011 [cited by applicant]
US 7892429B2 · Oklejas, Jr. · 2011 [cited by applicant]
US 7901580B2 · Salyer · 2011 [cited by applicant]
US 7909998B2 · Kennedy et al. · 2011 [cited by applicant]
US 7910004B2 · Cohen et al. · 2011 [cited by applicant]
US 7927082B2 · Haudenschild · 2011 [cited by applicant]
US 7981293B2 · Powell · 2011 [cited by applicant]
US 8021550B2 · Beauchamp et al. · 2011 [cited by applicant]
US 8101074B2 · Larsen · 2012 [cited by applicant]
US 8114286B2 · Kawakami · 2012 [cited by applicant]
US 8147699B2 · Goldsmith · 2012 [cited by applicant]
US 8257594B2 · Astle et al. · 2012 [cited by applicant]
US 8282823B2 · Acernese et al. · 2012 [cited by applicant]
US 8292088B2 · Francisco et al. · 2012 [cited by applicant]
US 8292492B2 · Ho et al. · 2012 [cited by applicant]
US 8414767B2 · Gaignet et al. · 2013 [cited by applicant]
US 8425734B2 · Goel et al. · 2013 [cited by applicant]
US 8454829B2 · Yaeger · 2013 [cited by applicant]
US 8506685B2 · Taylor et al. · 2013 [cited by applicant]
US 8518225B2 · Sumita et al. · 2013 [cited by applicant]
US 8628642B2 · Goel et al. · 2014 [cited by applicant]
US 8652326B2 · Johann et al. · 2014 [cited by applicant]
US 8685252B2 · Vuong et al. · 2014 [cited by applicant]
US 8696904B2 · Thiyagarajan et al. · 2014 [cited by applicant]
US 8771510B2 · Takahashi et al. · 2014 [cited by applicant]
US 8778055B2 · Taylor et al. · 2014 [cited by applicant]
US 8808538B2 · Oklejas, Jr. · 2014 [cited by applicant]
US 8889009B2 · Brausch et al. · 2014 [cited by applicant]
US 8944257B2 · Eisen et al. · 2015 [cited by applicant]
US 8961790B2 · Beauchamp et al. · 2015 [cited by applicant]
US 8968566B2 · Beauchamp et al. · 2015 [cited by applicant]
US 8999162B2 · Vuong et al. · 2015 [cited by applicant]
US 9011664B2 · Takahashi et al. · 2015 [cited by applicant]
US 9011688B2 · Takahashi et al. · 2015 [cited by applicant]
US 9108162B2 · Takahashi et al. · 2015 [cited by applicant]
US 9114365B2 · Schmitt · 2015 [cited by applicant]
US 9260325B2 · Takahashi et al. · 2016 [cited by applicant]
US 9328743B2 · Hirosawa et al. · 2016 [cited by applicant]
US 9387445B2 · Kimura et al. · 2016 [cited by applicant]
US 9403125B2 · Shaffer · 2016 [cited by applicant]
US 9475008B2 · Salama et al. · 2016 [cited by applicant]
US 9492792B2 · Tomescu et al. · 2016 [cited by applicant]
US 9546671B2 · Hirosawa et al. · 2017 [cited by applicant]
US 9597640B2 · Koiwa et al. · 2017 [cited by applicant]
US 9616390B2 · Hirozawa et al. · 2017 [cited by applicant]
US 9617172B1 · Baski · 2017 [cited by applicant]
US 9724646B2 · Okamoto et al. · 2017 [cited by applicant]
US 9731984B2 · Beall · 2017 [cited by applicant]
US 9758389B2 · Rau, III · 2017 [cited by applicant]
US 9764291B2 · Hirozawa et al. · 2017 [cited by applicant]
US 20040045892A1 · De La Cruz · 2004 [cited by applicant]
US 20060011544A1 · Sharma · 2006 [cited by applicant]
US 20060191837A1 · Heinen · 2006 [cited by applicant]
US 20070095756A1 · Hardwicke · 2007 [cited by applicant]
US 20140224726A1 · Kimura · 2014 [cited by examiner]
US 20160008763A1 · Roderick et al. · 2016 [cited by applicant]
US 20170216776A1 · Liberman · 2017 [cited by examiner]
US 20190030488A1 · Roderick · 2019 [cited by applicant]
US 20210275968A1 · Wei · 2021 [cited by examiner]
CA 2662925A1 · 2009 [cited by applicant]
CA 2825674C · 2011 [cited by applicant]
WO WO2010047360A1 · 2010 [cited by applicant]
WO WO2014134229A1 · 2014 [cited by examiner]
WO WO2015016253A1 · 2015 [cited by applicant]
WO WO2017087461A1 · 2017 [cited by applicant]
WO WO2018094288 · 2018 [cited by applicant]
WO WO2018190937 · 2018 [cited by applicant]
WO WO2018194911 · 2018 [cited by applicant]
WO WO2018195367 · 2018 [cited by applicant]
WO WO2021038019A1 · 2021 [cited by examiner]