Granted Patent B2

US 12,259,163 · App. 17/830,026 · Granted Mar 25, 2025

Inventors: Brian R. Butler (Sidney, OH); Andrew M. Welch (Franklin, OH)

Assignee: Copeland LP

F25B25/00F25B13/00F25B31/02F25B2313/021F25B2313/02743

Abstract

Claims (64)

1. A climate-control system comprising:

a compressor configured to compress a working fluid, the compressor comprising a suction inlet, an intermediate-pressure inlet, an intermediate-pressure outlet, a discharge outlet, and a plurality of compression pockets, wherein the plurality of compression pockets includes a suction-pressure pocket, a first intermediate-pressure pocket, a second intermediate-pressure pocket, and a discharge-pressure pocket;

a thermal storage device including a conduit in fluid communication with the compressor, the thermal storage device containing a phase-change material surrounding the conduit;

an outdoor heat exchanger in fluid communication with the compressor;

an indoor heat exchanger in fluid communication with the compressor;

a first expansion valve in fluid communication with the indoor heat exchanger and the outdoor heat exchanger; and

a second expansion valve in fluid communication with the indoor heat exchanger and the outdoor heat exchanger,

wherein the intermediate-pressure outlet of the compressor receives working fluid from the first intermediate-pressure pocket of the compressor,

wherein the intermediate-pressure inlet of the compressor provides working fluid to the second intermediate-pressure pocket of the compressor,

wherein working fluid in the discharge-pressure pocket is at a higher pressure than working fluid in the first intermediate-pressure pocket, wherein working fluid in the first intermediate-pressure pocket is at a higher pressure than working fluid in the second intermediate-pressure pocket, wherein working fluid in the second intermediate-pressure pocket is at a higher pressure than working fluid in the suction-pressure pocket,

wherein when the climate-control system is operating in a charging mode, the climate-control system is operable in a heating mode and in a cooling mode,

wherein when the climate-control system is operating in the charging mode and the heating mode, the phase-change material absorbs heat from the working fluid as the working fluid flows through the conduit of the thermal storage device, and

wherein when the climate-control system is operating in the charging mode and the cooling mode, the phase-change material transfers heat to the working fluid as the working fluid flows through the conduit of the thermal storage device.

2. The climate-control system of claim 1 , wherein when the climate-control system is operating in the charging mode and the heating mode, the climate-control system is configured such that the working fluid flows from the compressor, through the indoor heat exchanger, through the outdoor heat exchanger, and to the compressor.

3. The climate-control system of claim 2 , further comprising:

a first reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets; and

a second reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the first reversing valve is configured to allow the working fluid to flow from the second expansion valve, through the first inlet of the first reversing valve and the first outlet of the first reversing valve, and to the outdoor heat exchanger, and to allow the working fluid to flow from the discharge outlet of the compressor through the second inlet of the first reversing valve and the second outlet of the first reversing valve, and to the indoor heat exchanger, and

wherein the second reversing valve is configured to allow the working fluid to flow from the outdoor heat exchanger, through the first inlet of the second reversing valve and the first outlet of the second reversing valve, and to the suction inlet of the compressor, and to allow the working fluid to flow from the indoor heat exchanger, through the second inlet of the second reversing valve and the second outlet of the second reversing valve, and to the first expansion valve.

4. The climate-control system of claim 3 , further comprising a third reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the third reversing valve is configured to allow the working fluid to flow from the thermal storage device, through the first inlet of the third reversing valve and the first outlet of the third reversing valve, and to the second expansion valve, and to allow the working fluid to flow from the intermediate outlet of the compressor, through the second inlet of the third reversing valve and the second outlet of the third reversing valve, and to the thermal storage device.

5. The climate-control system of claim 1 , wherein when the climate-control system is operating in the charging mode and the cooling mode, the climate-control system is configured such that the working fluid flows from the compressor, through the outdoor heat exchanger, through the indoor heat exchanger, and to the compressor.

6. The climate-control system of claim 5 , further comprising:

a first reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets; and

a second reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the first reversing valve is configured to allow the working fluid to flow from the second expansion valve, through the first inlet of the first reversing valve and the first outlet of the first reversing valve, and to the indoor heat exchanger and to allow the working fluid to flow from the discharge outlet of the compressor, through the second inlet of the first reversing valve and the second outlet of the first reversing valve, and to the outdoor heat exchanger, and

wherein the second reversing valve is configured to allow the working fluid to flow from the outdoor heat exchanger, through the first inlet of the second reversing valve and the first outlet of the second reversing valve, and to the first expansion valve, and to allow the working fluid to flow from the indoor heat exchanger, through the second inlet of the second reversing valve and the second outlet of the second reversing valve, and to the suction inlet of the compressor.

7. The climate-control system of claim 6 , further comprising a third reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the third reversing valve is configured to allow the working fluid to flow from the thermal storage device, through the first inlet of the third reversing valve and the first outlet of the third reversing valve, and to the intermediate inlet of the compressor, and to allow the working fluid to flow from the first expansion valve, through the second inlet of the third reversing valve and the second outlet of the third reversing valve, and to the thermal storage device.

8. The climate-control system of claim 1 , wherein the climate-control system is configured such that the working fluid flows in a direction through the conduit of the thermal storage device when the climate-control system is operating in the heating mode and when the climate-control system is operating in the cooling mode.

9. The climate-control system of claim 1 , wherein the phase-change material of the thermal storage device is paraffin.

10. The climate-control system of claim 1 , wherein the phase-change material of the thermal storage device is salt hydrate.

11. A climate-control system comprising:

a compressor configured to compress a working fluid, the compressor comprising a suction inlet, an intermediate-pressure inlet, an intermediate-pressure outlet, a discharge outlet, and a plurality of compression pockets, wherein the plurality of compression pockets includes a suction-pressure pocket, a first intermediate-pressure pocket, a second intermediate-pressure pocket, and a discharge-pressure pocket;

a thermal storage device including a conduit in fluid communication with the compressor, the thermal storage device containing a phase-change material surrounding the conduit;

an outdoor heat exchanger in fluid communication with the compressor;

an indoor heat exchanger in fluid communication with the compressor;

a first expansion valve in fluid communication with the indoor heat exchanger and the outdoor heat exchanger; and

a second expansion valve in fluid communication with the indoor heat exchanger and the outdoor heat exchanger;

wherein the intermediate-pressure outlet of the compressor receives working fluid from the first intermediate-pressure pocket of the compressor,

wherein the intermediate-pressure inlet of the compressor provides working fluid to the second intermediate-pressure pocket of the compressor,

wherein working fluid in the discharge-pressure pocket is at a higher pressure than working fluid in the first intermediate-pressure pocket, wherein working fluid in the first intermediate-pressure pocket is at a higher pressure than working fluid in the second intermediate-pressure pocket, wherein working fluid in the second intermediate-pressure pocket is at a higher pressure than working fluid in the suction-pressure pocket,

wherein when the climate-control system is operating in a discharging mode, the climate-control system is operable in a heating mode and a cooling mode,

wherein when the climate-control system is operating in the discharging mode and the heating mode, the working fluid absorbs heat from the phase-change material as the working fluid flows through the conduit of the thermal storage device, and

wherein when the climate-control system is operating in the discharging mode and the cooling mode, the phase-change material transfers heat to the working fluid as the working fluid flows through the conduit of the thermal storage device.

12. The climate-control system of claim 11 , wherein when the climate-control system is operating in the discharging mode and the cooling mode, the climate-control system is configured such that the working fluid flows from the compressor, through the outdoor heat exchanger, through the indoor heat exchanger, and to the compressor.

13. The climate-control system of claim 12 , further comprising:

a first reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets; and

a second reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the first reversing valve is configured to allow the working fluid to flow from the discharge outlet of the compressor, through the first inlet of the first reversing valve and the first outlet of the first reversing valve, and to the outdoor heat exchanger, and to allow the working fluid to flow from the second expansion valve, through the second inlet of the first reversing valve and the second outlet of the first reversing valve, and to the indoor heat exchanger, and

wherein the second reversing valve is configured to allow the working fluid to flow from the outdoor heat exchanger, through the first inlet of the second reversing valve and the first outlet of the second reversing valve, and to first expansion valve, and to allow the working fluid to flow from the indoor heat exchanger, through the second inlet of the second reversing valve and the second outlet of the second reversing valve, and to the suction inlet of the compressor.

14. The climate-control system of claim 13 , further comprising a third reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the third reversing valve is configured to allow the working fluid to flow from the thermal storage device, through the first inlet of the third reversing valve and the first outlet of the third reversing valve, and to the second expansion valve, and to allow the working fluid to flow from the intermediate outlet of the compressor, through the second inlet of the third reversing valve and the second outlet of the third reversing valve, and to the thermal storage device.

15. The climate-control system of claim 11 , wherein when the climate-control system is operating in the discharging mode and the heating mode, the climate-control system is configured such that the working fluid flows from the compressor, through the indoor heat exchanger, through the outdoor heat exchanger, and to the compressor.

16. The climate-control system of claim 15 , further comprising:

a first reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets; and

a second reversing valve in fluid communication the compressor, including first and second inlets and first and second outlets,

wherein the first reversing valve is configured to allow the working fluid to flow from the second expansion valve, through the first inlet of the first reversing valve and the first outlet of the first reversing valve, and to the outdoor heat exchanger and to allow the working fluid to flow from the discharge outlet of the compressor, through the second inlet of the first reversing valve and the second outlet of the first reversing valve, and to the indoor heat exchanger, and

wherein the second reversing valve is configured to allow the working fluid to flow from the indoor heat exchanger, through the first inlet of the second reversing valve and the first outlet of the second reversing valve, and to the outdoor heat exchanger and to allow the working fluid to flow from the outdoor heat exchanger, through the second inlet of the second reversing valve and the second outlet of the second reversing valve, and to the suction inlet of the compressor.

17. The climate-control system of claim 16 , further comprising a third reversing valve in fluid communication with the compressor, including first and second inlets and first and second outlets,

wherein the third reversing valve is configured to allow the working fluid to flow from the first expansion valve, through the first inlet of the third reversing valve and the first outlet of the third reversing valve, and to thermal storage device and to allow the working fluid to flow from the thermal storage device, through the second inlet of the third reversing valve and the second outlet of the third reversing valve, and to the intermediate inlet of the compressor.

18. The climate-control system of claim 11 , wherein the climate-control system is configured such that the working fluid flows in a direction through the conduit of the thermal storage device when the climate-control system is operating in the heating mode and when the climate-control system is operating in the cooling mode.

19. The climate-control system of claim 11 , wherein the phase-change material of the thermal storage device is paraffin.

20. The climate-control system of claim 11 , wherein the phase-change material of the thermal storage device is salt hydrate.

Assignments (6)

Continuity (1)

References Cited (400)