IP Library Granted Patent US 12,195,381
Granted Patent B2
US 12,195,381 · App. 17/839,812 · Granted Jan 14, 2025

Cooling panel for a melter

Inventors: Shane T. Rashley (Bowling Green, OH); Robert Kuhlman (Dundee, MI); David Soley (Swanton, OH); Jian Jiao (Perrysburg, OH); Walter Anderson (Maumee, OH); Susan L. Smith (Rossford, OH)
Assignee: Owens-Brockway Glass Container Inc.
C03B5/44
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,195,381
App. No.
17/839,812
Granted
Jan 14, 2025
Kind
B2
Abstract

A cooling panel for a melter is disclosed that includes first and second outer walls and a plurality of side walls coupled to the first and second outer walls. The first and second outer walls and the plurality of side walls define an interior space. Each of the first and second outer walls, moreover, has a plurality of openings. The cooling panel further includes a plurality of baffles disposed in the interior space. The baffles include a plurality of projections. The respective openings of the outer walls and projections of the baffles fit together and are connected from outside of the cooling panel so that the outer walls and the baffles are fixed together, and the side walls are fixed to the outer walls so that the cooling panel is fluid-tight.

Claims (30)

1. A cooling panel for a melter, comprising:

first and second outer walls and a plurality of side walls coupled to the first and second outer walls, defining an interior space, where each of the first and second outer walls has a plurality of openings; and

a plurality of baffles disposed in the interior space, where the baffles include a plurality of projections;

wherein respective openings and projections fit together and are connected from outside of the cooling panel so that the outer walls and the baffles are fixed together, and the side walls are fixed to the outer walls so that the cooling panel is fluid-tight.

2. The cooling panel of claim 1 , wherein the cooling panel does not include interior welds inside the cooling panel.

3. The cooling panel of claim 1 , wherein at least one of the baffles has a first side and a second side, and the respective projections for each baffle extend from both of the first and second sides so that a plurality of first projections extend from the first side to fit in respective first openings of the plurality of openings of the first outer wall, and a plurality of second projections extend from the second side to fit in respective second openings of the plurality of openings of the second outer wall.

4. The cooling panel of claim 1 , wherein the side walls, outer walls, and baffles form a serpentine flow path for passing a coolant within the interior space.

5. The cooling panel of claim 1 , wherein the cooling panel has a bottom portion and a top portion and includes a coolant inlet at the bottom portion and a coolant outlet at the top portion for passing a coolant.

6. The cooling panel of claim 1 , wherein the cooling panel does not include a temperature sensor.

7. The cooling panel of claim 1 , further comprising refractory material and one or more protrusions extending from one of the first and second outer walls so that the one or more protrusions are embedded into the refractory material.

8. The cooling panel of claim 7 , further comprising a first outer edge extending about a perimeter of one of the first and second outer walls so that the first outer edge extends about the refractory material.

9. The cooling panel of claim 8 , further comprising a second outer edge extending about a perimeter of the other of the first and second outer walls wherein the second outer edge forms one or more internal apertures.

10. The cooling panel of claim 1 , wherein the plurality of baffles divides the interior space into a plurality of rows.

11. The cooling panel of claim 1 , further comprising refractory material extending from the second outer wall, and wherein the cooling panel includes a door and a frame for the door.

12. The cooling panel of claim 11 , further comprising one or more wall extensions extending from at least one of the door or frame beyond the second outer wall and at least partially surrounding a portion of the refractory material.

13. The cooling panel of claim 1 , wherein the side walls are fillet welded to both of the first and second outer walls.

14. The cooling panel of claim 1 , wherein the projections of the baffles are welded from outside of the cooling panel.

15. The cooling panel of claim 14 , wherein the projections of the baffles are plug welded.

16. The cooling panel of claim 1 , wherein at least some of the baffles have lengths shorter than that of the first and second outer walls.

17. The cooling panel of claim 1 , further comprising one or more protrusions on one of the first and second outer wall, wherein the protrusions include studs extending away from the first or second outer wall.

18. A cooling panel for a melter, comprising:

a first outer wall having a first interior surface, a first exterior surface, and first openings extending through the first outer wall between the first interior and exterior surfaces;

a second outer wall having a second interior surface facing the first interior surface of the first outer wall, a second exterior surface, and second openings extending through the second outer wall between the second interior and exterior surfaces;

a plurality of side walls welded to the first and second outer walls and, together with the first and second outer walls, defining an interior space of the cooling panel; and

a plurality of baffles disposed in the interior space, wherein at least one of the plurality of baffles has a first side and a second side, and projections extending from the first and second sides so that a plurality of first projections extend from the first side to fit in the first openings of the first outer wall, and a plurality of second projections extend from the second side to fit in the second openings of the second outer wall, and wherein the baffles are welded to the first and second outer walls from outside of the cooling panel at the projections.

19. The cooling panel of claim 18 , wherein the cooling panel does not include interior welds connecting the baffles to the outer walls.

20. The cooling panel of claim 18 , further comprising:

a refractory material carried by the first outer wall;

a first outer edge extending about a perimeter of the first outer wall so that the first outer edge extends about the refractory material; and

a second outer edge extending about a perimeter of the second outer wall, wherein the second outer edge includes one or more apertures.

Assignments (2)
SECURITY INTEREST Recorded Sep 30, 2025
From: OWENS-BROCKWAY GLASS CONTAINER INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 072989/0286 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2022
From: RASHLEY, SHANE T; KUHLMAN, ROBERT; SOLEY, DAVID; JIAO, JIAN; ANDERSON, WALTER; SMITH, SUSAN L.
To: OWENS-BROCKWAY GLASS CONTAINER INC.
Reel/Frame 061905/0739 →
Continuity (2)
Continuation 16590065 · Oct 1, 2019
Related Publication 20220306512A1 · Sep 29, 2022
References Cited (79)
US 2448451A · McKelvey · 1948 [cited by examiner]
US 4061487A · Kiyonaga · 1977 [cited by applicant]
US 4091228A · Brown, Jr. et al. · 1978 [cited by applicant]
US 4121653A · Vinz · 1978 [cited by applicant]
US 4528672A · Morgan, II · 1985 [cited by examiner]
US 4637034A · Grageda · 1987 [cited by examiner]
US 4830651A · Smith · 1989 [cited by applicant]
US 4938456A · Richards · 1990 [cited by applicant]
US 4981112A · Adams · 1991 [cited by applicant]
US 6059028A · Kincheloe · 2000 [cited by examiner]
US 6090342A · Sumigama · 2000 [cited by examiner]
US 6137823A · Johnson et al. · 2000 [cited by applicant]
US 6563855B1 · Nishi · 2003 [cited by examiner]
US 8769992B2 · Huber · 2014 [cited by applicant]
US 9096453B2 · Charbonneau · 2015 [cited by applicant]
US 9145319B2 · Mobley et al. · 2015 [cited by applicant]
US 9468131B2 · Brandt · 2016 [cited by examiner]
US 9493372B2 · Lefrere et al. · 2016 [cited by applicant]
US 9505646B2 · Huber · 2016 [cited by applicant]
US 9533905B2 · Charbonneau et al. · 2017 [cited by applicant]
US 9776902B2 · Mobley et al. · 2017 [cited by applicant]
US 9643870B2 · Huber · 2017 [cited by applicant]
US 9731990B2 · Baker · 2017 [cited by applicant]
US 9902639B2 · Mobley et al. · 2018 [cited by applicant]
US 10041666B2 · Luka et al. · 2018 [cited by applicant]
US 11390551B2 · Rashley et al. · 2022 [cited by applicant]
US 20040261395A1 · Engdahl · 2004 [cited by examiner]
US 20090245319A1 · Higgins · 2009 [cited by applicant]
US 20110236845A1 · Aoki et al. · 2011 [cited by applicant]
US 20110308280A1 · Huber · 2011 [cited by examiner]
US 20120077135A1 · Charbonneau · 2012 [cited by applicant]
US 20120193844A1 · Carraway · 2012 [cited by applicant]
US 20130250996A1 · Ki · 2013 [cited by examiner]
US 20140190094A1 · Gerep · 2014 [cited by examiner]
US 20150336834A1 · Mobley et al. · 2015 [cited by applicant]
US 20160002084A1 · Charbonneau · 2016 [cited by applicant]
US 20160075586A1 · Charbonneau et al. · 2016 [cited by applicant]
US 20160075587A1 · Baker · 2016 [cited by applicant]
US 20160083279A1 · Cai et al. · 2016 [cited by applicant]
US 20160107914A1 · Baker et al. · 2016 [cited by applicant]
US 20170008086A1 · Jones · 2017 [cited by applicant]
US 20170059153A1 · Baker et al. · 2017 [cited by applicant]
US 20170059154A1 · Luka et al. · 2017 [cited by applicant]
US 20180057387A1 · Faulkinbury · 2018 [cited by examiner]
US 20180058770A1 · Adrian et al. · 2018 [cited by applicant]
US 20180065877A1 · Faulkinbury · 2018 [cited by examiner]
US 20180111866A1 · Macphee et al. · 2018 [cited by applicant]
US 20180141127A1 · Richard · 2018 [cited by applicant]
US 20180149429A1 · Smith et al. · 2018 [cited by applicant]
US 20210009457A1 · Rashley · 2021 [cited by examiner]
US 20210094863A1 · Rashley et al. · 2021 [cited by applicant]
US 20220388886A1 · Rashley · 2022 [cited by examiner]
CN 104975690A · 2015 [cited by applicant]
DE 2825528 · 1978 [cited by examiner]
DE 2825528A1 · 1979 [cited by applicant]
EP 0496714A1 · 1992 [cited by applicant]
EP 1216965A2 · 2002 [cited by applicant]
EP 2685170A1 · 2014 [cited by applicant]
JP 2007278669A · 2007 [cited by examiner]
WO 2009096729A2 · 2009 [cited by applicant]
WO 2010052220A1 · 2010 [cited by applicant]
WO 2013188167A1 · 2013 [cited by applicant]
WO WO2014008575A1 · 2014 [cited by examiner]
WO 2021067227A1 · 2021 [cited by applicant]
N Farmanbar et al. as viewed at https://journals.sagepub.com/doi/10.1177/0954406219850202 (Year: 2019). [cited by examiner]
Projection Welding is the Boss of Embossments as viewed at https://www.imts-exhibition.com/blog/projection-welding-is-the-boss-of-embossments.html (Year: 2020). [cited by examiner]
Beginner welding as viewed at beginnerwelding.com/what-is-a-plug-weld.com (Year: 2020). [cited by examiner]
Brown How to design Assemblies to be self-locating and self-fixturing 2017 different metal machining and welding (Year: 2017). [cited by examiner]
PCT Int. Search Report and Written Opinion, Int. Application No. PCT/US2020/053204, Int. Filing Date: Sep. 29, 2020, Applicant Owens-Brockway Glass Container Inc., Mail Date: Feb. 1, 2021. [cited by applicant]
Chilean Informe Pericial (Expert Report), Serial No. 202103113, Applicant: Owens-Brockway Glass Container Inc., Dated: Mar. 14, 2023. [cited by applicant]
Chilean Informe de Busqueda (Search Report), Serial No. 202103113, Applicant: Owens-Borckway Glass Container Inc., Dated: Mar. 14, 2023. [cited by applicant]
Chilean Informe de Buqueda (Search Report), Serial No. 202103113, Applicant: Owens-Brockway Glass Container Inc., Dated: May 15, 2023. [cited by applicant]
Chilean Respuesta Pericial (Expert Response), Serial No. 202103113, Applicant: Owens-Brockway Glass Container Inc., Dated: May 15, 2023. [cited by applicant]
Indonesian Office Action with English Translation, Application No. P00202203867, Applicant: Owens-Brockway Glass Container Inc., Mailed: Oct. 19, 2023. [cited by applicant]
Sandeep Kumar, “Corner Joint Welding—The Basics You Need to Know”, Last Updated on Oct. 6, 2023. [cited by applicant]
Wikipedia Definition: Friction stir spot welding, https://en.wikipedia.org/w/index.php?title=Friction_sitr_spot_welding&oldid=1147005112. [cited by applicant]
Canadian Office Action, Application No. 3,144,763, Applicant: Owens-Brockway Glass Container Inc., Dated: Mar. 14, 2024. [cited by applicant]
CL2022003657A1 Bibliographic Data, Espacenet Website, https://worldwide.espacenet.com/publicationDetails/biblio?II=0&ND=3&adjacent=true&locale=en_EP&FT=D&date=20230630&CC=CL&NR=2022003657A1&KC=A1. [cited by applicant]
CL2022003658A1Bibliographic Data, Espacenet Website, https://worldwide.espacenet.com/publicationDetails/biblio?Il=0&ND=3&adjacent=true&locale=en_EP&FT=D&date=20230721&CC=CL&NR=2022003658A1&KC=A1. [cited by applicant]