IP Library Granted Patent US 11,909,323
Granted Patent B2
US 11,909,323 · App. 17/847,516 · Granted Feb 20, 2024

Control method for increasing an inverse gain range of a power converter

Inventors: Tianyu Wang (Dongguan, CN); Weiping Liu (Dongguan, CN)
Assignee: HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
H02M3/33573H02M3/01H02M3/33571H02M3/33584H02M3/33592
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Quick Facts
Patent No.
US 11,909,323
App. No.
17/847,516
Granted
Feb 20, 2024
Kind
B2
Abstract

A power converter includes a primary side circuit, a secondary side circuit, a transformer, and a controller. A primary side of the transformer is connected to the primary side circuit, and a secondary side of the transformer is connected to the secondary side circuit. The primary side circuit includes a resonant circuit. The secondary side circuit is configured to supply electric energy to the transformer. The transformer is configured to supply the electric energy to the primary side circuit. The primary side circuit is configured to convert the electric energy. The controller is connected to the secondary side circuit, and is configured to control, in a control cycle, the secondary side circuit to supply the electric energy to the transformer. Duration of the control cycle is greater than or equal to duration of a resonance cycle of the resonant circuit.

Claims (90)

1. A power converter, comprising:

a primary side circuit comprising a resonant circuit, wherein the primary side circuit is configured to convert electric energy that is received;

a secondary side circuit comprising a switching network, wherein the switching network comprises:

a first bridge arm, comprising:

a first upper bridge arm switch; and

a first lower bridge arm switch connected with the first upper bridge arm switch; and

a second bridge arm connected in parallel with the first bridge arm, wherein the second bridge arm comprises:

a second upper bridge arm switch; and

a second lower bridge arm switch connected with the second upper bridge arm switch;

a transformer comprising:

a secondary side connected to the secondary side circuit and configured to receive electric energy from the secondary side circuit; and

a primary side connected to the primary side circuit and configured to supply the electric energy to the primary side circuit; and

a controller connected to each of the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, wherein the controller is configured to:

drive the first upper bridge arm switch using a first control signal;

drive the first lower bridge arm switch using a second control signal;

drive the second upper bridge arm switch using a third control signal;

drive the second lower bridge arm switch using a fourth control signal;

control, in a control cycle using the first control signal, the second control signal, the third control signal, and the fourth control signal, the secondary side circuit to supply the electric energy to the transformer,

wherein, in the control cycle, a time difference between a first start moment at which the first control signal is a first level and a second start moment at which the fourth control signal is the first level is greater than zero,

wherein a first time period of the control cycle comprises a first duration and a second duration, and wherein the second duration is less than or equal to half of a resonance cycle,

wherein a second time period of the control cycle comprises a third duration and a fourth duration, wherein the fourth duration is less than or equal to half of the resonance cycle,

wherein, in the first duration, the first control signal is the first level, the second control signal is a second level, the third control signal is the first level and is switched to a null level, and the fourth control signal is the second level and is switched to the null level,

wherein, in the second duration, the first control signal is the first level and is switched to the null level, the second control signal is the second level and is switched to the null level, the third control signal is the second level, and the fourth control signal is the first level,

wherein, in the third duration, the first control signal is the second level, the second control signal is the first level, the third control signal is the second level and is switched to the null level, and the fourth control signal is the first level and is switched to the null level,

wherein, in the fourth duration, the first control signal is the second level and is switched to the null level, the second control signal is the first level and is switched to the null level, the third control signal is the first level, and the fourth control signal is the second level, and

wherein the first level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, wherein the second level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, and wherein the null level is a zero level and is configured to switch off the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch,

increase the second duration of the first time period of the control cycle to reduce a switching frequency of the first upper bridge arm switch and the first lower bridge arm switch, and wherein the switching frequency is less than or equal to a resonance frequency of the resonant circuit, wherein the second duration of the first time period of the control cycle is greater than or equal to a resonant duration of the resonance cycle of the resonant circuit, and

increase the time difference to shorten the second duration and the fourth duration.

2. The power converter of claim 1 , wherein the first upper bridge arm switch comprises a first control end, wherein the first lower bridge arm switch comprises a second control end, wherein the first lower bridge arm switch is connected in series with the first upper bridge arm switch, wherein a connection point between the first upper bridge arm switch and the first lower bridge arm switch is at a first end of the secondary side, wherein the second upper bridge arm switch comprises a third control end, wherein the second lower bridge arm switch comprises a fourth control end, wherein the second lower bridge arm switch is connected in series with the second upper bridge arm switch, wherein a connection point between the second upper bridge arm switch and the second lower bridge arm switch is at a second end of the secondary side, and wherein the controller is connected to each of the first control end, the second control end, the third control end, and the fourth control end.

3. The power converter of claim 2 , wherein the secondary side circuit further comprises an excitation inductor, wherein the excitation inductor is connected in parallel to the switching network, and wherein the excitation inductor is configured to enable the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch to be in the conducted state or the disconnected state when a voltage is zero.

4. An electronic device, comprising:

a power converter, comprising:

a primary side circuit comprising a resonant circuit and a primary side input end, wherein primary side circuit is configured to:

convert electric energy that is received; and

connect to a first power supply or a first energy storage apparatus;

a secondary side circuit configured to supply electric energy, wherein the secondary side circuit comprises a secondary side input end configured to connect to a second power supply or a second energy storage apparatus, wherein the secondary side circuit comprises a switching network, and wherein the switching network comprises:

a first bridge arm, comprising:

a first upper bridge arm switch; and

a first lower bridge arm switch connected with the first upper bridge arm switch; and

a second bridge arm connected in parallel with the first bridge arm, wherein the second bridge arm comprises:

 a second upper bridge arm switch; and

 a second lower bridge arm switch connected with the second upper bridge arm switch;

a transformer comprising:

a primary side connected to the primary side circuit and configured to supply the electric energy to the primary side circuit; and

a secondary side connected to the secondary side circuit and configured to receive the electric energy from the secondary side circuit; and

a controller connected to each of the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, wherein the controller is configured to:

drive the first upper bridge arm switch using a first control signal;

drive the first lower bridge arm switch using a second control signal;

drive the second upper bridge arm switch using a third control signal;

drive the second lower bridge arm switch using a fourth control signal;

control, in a control cycle using the first control signal, the second control signal, the third control signal, and the fourth control signal, the secondary side circuit to supply the electric energy to the transformer,

wherein, in the control cycle, a time difference between a first start moment at which the first control signal is a first level and a second start moment at which the fourth control signal is the first level is greater than zero,

wherein a first time period of the control cycle comprises a first duration and a second duration, and wherein the second duration is less than or equal to half of a resonance cycle,

wherein a second time period of the control cycle comprises a third duration and a fourth duration, wherein the fourth duration is less than or equal to half of the resonance cycle,

wherein, in the first duration, the first control signal is the first level, the second control signal is a second level, the third control signal is the first level and is switched to a null level, and the fourth control signal is the second level and is switched to the null level,

wherein, in the second duration, the first control signal is the first level and is switched to the null level, the second control signal is the second level and is switched to the null level, the third control signal is the second level, and the fourth control signal is the first level,

wherein, in the third duration, the first control signal is the second level, the second control signal is the first level, the third control signal is the second level and is switched to the null level, and the fourth control signal is the first level and is switched to the null level,

wherein, in the fourth duration, the first control signal is the second level and is switched to the null level, the second control signal is the first level and is switched to the null level, the third control signal is the first level, and the fourth control signal is the second level, and

wherein the first level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, wherein the second level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, and wherein the null level is a zero level and is configured to switch off the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch,

increase the second duration of the first time period of the control cycle to reduce a switching frequency of the first upper bridge arm switch and the first lower bridge arm switch, and wherein the switching frequency is less than or equal to a resonance frequency of the resonant circuit, wherein the second duration of the first time period of the control cycle is greater than or equal to a resonant duration of the resonance cycle of the resonant circuit, and

increase the time difference to shorten the second duration and the fourth duration.

5. The electronic device of claim 4 , wherein the first upper bridge arm switch comprises a first control end, wherein the first lower bridge arm switch comprises a second control end, wherein the first lower bridge arm switch is connected in series with the first upper bridge arm switch, wherein the second upper bridge arm switch comprises a third control end, wherein the second lower bridge arm switch comprises a fourth control end, wherein the second lower bridge arm switch is connected in series with the second upper bridge arm switch, and wherein a connection point between the second upper bridge arm switch and the second lower bridge arm switch is at a second end of the secondary side.

6. The electronic device of claim 5 , wherein the secondary side circuit further comprises an excitation inductor, wherein the excitation inductor is connected in parallel to the switching network, and wherein the excitation inductor is configured to enable the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch to be in the conducted state or the disconnected state when a voltage is zero.

7. The electronic device of claim 5 , wherein the first lower bridge arm switch is connected in series with the first upper bridge arm switch.

8. The electronic device of claim 7 , wherein a connection point between the first upper bridge arm switch and the first lower bridge arm switch is at a first end of the secondary side.

9. The electronic device of claim 7 , wherein a connection point between the second upper bridge arm switch and the second lower bridge arm switch is at a second end of the secondary side.

10. A method for increasing an inverse gain range of a power converter, wherein the method comprises:

coupling, by a controller, a primary side of a transformer to a primary side circuit of the power converter;

coupling, by the controller, a secondary side of the transformer to a secondary side circuit of the power converter;

controlling, by the controller, the secondary side circuit to supply electric energy to the transformer;

controlling, by the controller, the transformer to supply the electric energy to the primary side circuit;

controlling, by the controller, the primary side circuit to convert the electric energy;

generating, by the controller, a control signal; and

controlling, in a control cycle based on the control signal, the secondary side circuit of the power converter to supply the electric energy to the transformer,

wherein controlling in the control cycle based on the control signal comprises:

driving a first upper bridge arm switch of the secondary side circuit using a first control signal;

driving a first lower bridge arm switch of the secondary side circuit using a second control signal;

driving a second upper bridge arm switch of the secondary side circuit using a third control signal; and

driving a second lower bridge arm switch of the secondary side circuit using a fourth control signal,

wherein, in the control cycle, a time difference between a first start moment at which the first control signal is a first level and a second start moment at which the fourth control signal is the first level is greater than zero,

wherein a first time period of the control cycle comprises a first duration and a second duration, and wherein the second duration is less than or equal to half of a resonance cycle,

wherein a second time period of the control cycle comprises a third duration and a fourth duration, wherein the fourth duration is less than or equal to half of the resonance cycle,

wherein, in the first duration, the first control signal is the first level, the second control signal is a second level, the third control signal is the first level and is switched to a null level, and the fourth control signal is the second level and is switched to the null level,

wherein, in the second duration, the first control signal is the first level and is switched to the null level, the second control signal is the second level and is switched to the null level, the third control signal is the second level, and the fourth control signal is the first level,

wherein, in the third duration, the first control signal is the second level, the second control signal is the first level, the third control signal is the second level and is switched to the null level, and the fourth control signal is the first level and is switched to the null level,

wherein, in the fourth duration, the first control signal is the second level and is switched to the null level, the second control signal is the first level and is switched to the null level, the third control signal is the first level, and the fourth control signal is the second level, and

wherein the first level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, and wherein the second level is configured to drive the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch, state, and wherein the null level is a zero level and is configured to switch off the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch,

increasing the second duration of the first time period of the control cycle to reduce a switching frequency of the first upper bridge arm switch and the first lower bridge arm switch, and wherein the switching frequency is less than or equal to a resonance frequency of the resonant circuit, wherein the second duration of the first time period of the control cycle is greater than or equal to a resonant duration of the resonance cycle of the resonant circuit, and

increasing the time difference to shorten the second duration and the fourth duration.

11. The method of claim 10 , further comprising connecting an excitation inductor of the secondary side circuit in parallel to a switching network of the secondary side circuit to cause the first upper bridge arm switch, the first lower bridge arm switch, the second upper bridge arm switch, and the second lower bridge arm switch to be in the conducted state or the disconnected state when a voltage is zero.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2023
From: WANG, TIANYU; LIU, WEIPING
To: HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
Reel/Frame 065632/0368 →
Priority Claims (1)
CN 202110698015.X · Jun 23, 2021 · national
Continuity (1)
Related Publication 20220345046A1 · Oct 27, 2022
Cited By (1)
US 12,289,057