IP Library Granted Patent US 11,566,742
Granted Patent B2
US 11,566,742 · App. 17/848,049 · Granted Jan 31, 2023

Method, apparatus and system for lining conduits

Inventor: Kevan Taylor (Largo, FL)
Assignee: Moray Group, LLC
F16L55/1651B29C63/36B29C65/1406B29C65/4845B29C66/301B29C66/5221B29C66/612B29C2035/0827
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Quick Facts
Patent No.
US 11,566,742
App. No.
17/848,049
Granted
Jan 31, 2023
Kind
B2
Abstract

Methods, apparatus or equipment and systems for lining conduits, e.g., preferably subterranean pipelines and passageways, such as sewers, with a liner impregnated with a curable resin in order to secure the conduit against ingress or egress of liquids.

Claims (61)

1. A method for repairing a hollow conduit having an inside wall surface, said method comprising:

taking a bladder having a light activator positioned therein, wherein the light activator includes a light activator first end, a light activator second end, and multiple light source strips wrapped around a flexible tube;

impregnating a liner with a light-activated resin;

forming a repair assembly by positioning the liner on the outside of the bladder;

operatively attaching the light activator to a power hose to provide power to both the light activator first end and the light activator second end from an electrical power source;

pushing or pulling the repair assembly into the hollow conduit;

expanding the bladder using fluid pressure to urge the liner toward the inside wall surface of the hollow conduit; and

activating the light activator by providing power to the multiple light source strips to help initiate curing of the light-activated resin.

2. The method of claim 1 wherein the expandable bladder forms part of a packer.

3. The method of claim 1 further comprising allowing the light-activated resin to cure and harden.

4. The method of claim 3 further comprising removing the bladder and light activator from the hollow conduit.

5. The method of claim 1 wherein the step of operatively attaching the light activator to the power hose is performed before the step of forming the repair assembly.

6. The method of claim 1 wherein a fluid is applied through the power hose to expand the bladder.

7. The method of claim 1 wherein the repair assembly is pushed or pulled into the conduit by pushing or pulling the power hose.

8. The method of claim 1 further comprising providing power to the light activator at an intermediate portion between the light activator first end and the light activator second end.

9. The method of claim 1 wherein at least one of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first end and the light source strip second end.

10. The method of claim 1 wherein each of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first ends and the light source strip second end.

11. The method of claim 1 further comprising positioning a flexible UV resistant tube over the liner before the repair assembly is pushed or pulled into the hollow conduit to help prevent premature curing of the light-activated resin.

12. The method of claim 11 wherein each of the multiple light source strips is powered by the electrical power source.

13. The method of claim 1 wherein the fluid pressure is air pressure.

14. A method for repairing a hollow conduit having an inside wall surface; said method comprising:

taking a bladder having a light activator with a light activator first end and a light activator second end positioned therein, wherein the light activator includes multiple light source strips wrapped around a flexible tube;

impregnating a liner with a light-activated resin;

forming a repair assembly by positioning the liner on an outside of the bladder;

operatively attaching the light activator to a power hose to provide power to the light activator from an electrical power source;

pushing or pulling the repair assembly into the hollow conduit by pushing or pulling the power hose;

providing a fluid through the power hose to the bladder to expand the bladder and urge the liner toward the inside wall surface of the hollow conduit;

providing power to the light activator first end and the light activator second end in a two-way continuous power circuit to emit light from the multiple light source strips and help initiate curing of the light-activated resin;

allowing the light-activated resin to cure and harden; and

removing the bladder and light activator from the hollow conduit.

15. The method of claim 14 further comprising positioning a flexible UV resistant tube over the liner before the repair assembly is pushed or pulled into the hollow conduit to help prevent premature curing of the light-activated resin.

16. The method of claim 14 wherein each of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first ends and the light source strip second ends.

17. The method of claim 16 wherein each of the multiple light source strips is powered by the electrical power source.

18. The method of claim 14 further comprising providing power to the light activator at an intermediate portion between the light activator first end and the light activator second end.

19. The method of claim 14 wherein at least one of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first end and the light source strip second end.

20. A method for repairing a hollow conduit having an inside wall surface, said method comprising:

taking a translucent bladder having a light activator positioned therein, wherein the light activator has a first portion and a second portion and includes multiple light source strips wrapped around a flexible tube;

impregnating a liner with a light-activated resin;

forming a repair assembly by positioning the liner around the bladder;

attaching the light activator to a power hose to provide power to the light activator from an electrical power source;

pushing or pulling the repair assembly into the hollow conduit;

directing a fluid through the power hose into the bladder to expand the bladder and urge the liner toward the inside wall surface of the hollow conduit;

providing power to the first portion and the second portion of the light activator in a two-way continuous power circuit to emit light from the multiple light source strips and help initiate curing of the light-activated resin;

allowing the light-activated resin to cure and harden; and

removing the bladder and light activator from the hollow conduit.

21. The method of claim 20 wherein the first portion is a light activator first end and the second portion is a light activator second end.

22. The method of claim 20 wherein the step of attaching the light activator to the power hose is performed before the step of forming the repair assembly.

23. The method of claim 20 further comprising providing power to the light activator at an intermediate portion between the first portion and the second portion.

24. The method of claim 20 wherein at least one of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first end and the light source strip second end.

25. The method of claim 20 wherein each of the multiple light source strips has a light source strip first end and a light source strip second end, and the method further comprises providing power to both the light source strip first ends and the light source strip second ends.

26. The method of claim 20 wherein each of the multiple light source strips is powered by the electrical power source.

27. A method for repairing a hollow conduit having an inside wall surface; said method comprising:

taking a translucent bladder having multiple light source strips wrapped around a flexible tube, wherein at least one of the multiple light source strips has a first end and a second end;

impregnating a liner with a light-activated resin;

forming a repair assembly by positioning the liner around the bladder;

attaching the multiple light source strips to a power hose provide power to the multiple light source strips from an electrical power source;

pushing or pulling the repair assembly into the hollow conduit;

directing a fluid through the power hose into the bladder to expand the bladder and urge the liner toward the inside wall surface of the hollow conduit;

providing power to the first end and the second end of the at least one of the multiple light source strips in a two-way continuous power circuit to emit light from the at least one of the multiple light source strips and help initiate curing of the light-activated resin;

allowing the light-activated resin to cure and harden; and

removing the bladder and light activator from the hollow conduit.

Assignments (2)
SECURITY INTEREST Recorded Apr 23, 2026
From: INFRAMARK, LLC; INA ACQUISITION CORP.; UNDERGROUND SOLUTIONS, INC.; LMK TECHNOLOGIES, LLC; BLD SERVICES, LLC; PERMA-LINER INDUSTRIES, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 075463/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2023
From: MORAY GROUP, LLC
To: PERMA-LINER INDUSTRIES, LLC
Reel/Frame 064109/0844 →