IP Library Granted Patent US 11,557,058
Granted Patent B2
US 11,557,058 · App. 17/852,482 · Granted Jan 17, 2023

Machine vision-based method and system to facilitate the unloading of a pile of cartons in a carton handling system

Inventors: G. Neil Haven (Clearwater, ID); Michael Kallay (Bellevue, WA)
Assignee: Liberty Reach Inc.
G06T7/74B25J9/1664B25J9/1697G06T7/0008G06T2207/10028
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Quick Facts
Patent No.
US 11,557,058
App. No.
17/852,482
Granted
Jan 17, 2023
Kind
B2
Abstract

A machine vision-based method and system to facilitate the unloading of a pile of cartons within a work cell are provided. The method includes the step of providing at least one 3-D or depth sensor having a field of view at the work cell. Each sensor has a set of radiation sensing elements which detect reflected, projected radiation to obtain 3-D sensor data. The 3-D sensor data including a plurality of pixels. For each possible pixel location and each possible carton orientation, the method includes generating a hypothesis that a carton with a known structure appears at that pixel location with that container orientation to obtain a plurality of hypotheses. The method further includes ranking the plurality of hypotheses. The step of ranking includes calculating a surprisal for each of the hypotheses to obtain a plurality of surprisals. The step of ranking is based on the surprisals of the hypotheses.

Claims (12)

1. A machine vision-based method to facilitate the unloading of at least one item supported on a pallet, the method comprising the steps of:

providing at least one 3-D or depth sensor having a field of view, the at least one sensor having a set of radiation sensing elements which detect reflected, projected radiation to obtain 3-D sensor data, the 3-D sensor data including a plurality of pixels;

for each possible pixel location and each possible item orientation, generating a hypothesis that an item with a known structure appears at that pixel location with that orientation to obtain a plurality of hypotheses; and

ranking the plurality of hypotheses wherein the step of ranking includes calculating a surprisal for each of the hypotheses to obtain a plurality of surprisals and wherein the step of ranking is based on the surprisals of the hypotheses.

2. The method as claimed in claim 1 , further comprising utilizing an algorithm to unload a plurality of items from the pallet.

3. The method as claimed in claim 1 , wherein at least one of the hypotheses is based on print on the at least one item.

4. A machine vision-based system to facilitate the unloading of at least one item supported on a pallet, the system comprising:

at least one 3-D or depth sensor having a field of view, the at least one sensor having a set of radiation sensing elements configured to detect reflected, projected radiation to obtain 3-D sensor data, the 3-D sensor data including a plurality of pixels;

at least one processor configured to process the 3-D sensor data and, for each possible pixel location and each possible item orientation, generate a hypothesis that an item with a known structure appears at that pixel location with that item orientation to obtain a plurality of hypotheses; and

the at least one processor configured to rank the plurality of hypotheses wherein ranking includes calculating a surprisal for each of the hypotheses to obtain a plurality of surprisals and wherein the ranking is based on the surprisals of the hypotheses.

5. The system as claimed in claim 4 , wherein the at least one processor utilizes an algorithm to unload a plurality of items from the pallet.

6. The system as claimed in claim 4 , wherein at least one of the hypotheses is based on print on the at least one item.

Assignments (3)
CHANGE OF NAME Recorded Apr 1, 2024
From: LIBERTY REACH INC.
To: LIBERTY ROBOTICS INC.
Reel/Frame 066961/0011 →
CHANGE OF NAME Recorded Apr 1, 2024
From: LIBERTY REACH INC.
To: LIBERTY ROBOTICS INC.
Reel/Frame 066965/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2022
From: HAVEN, G. NEIL; KALLAY, MICHAEL
To: LIBERTY REACH INC.
Reel/Frame 060349/0634 →
Continuity (4)
Continuation 17141593 · Jan 5, 2021
Continuation In Part 17020910 · Sep 15, 2020
Continuation 16174554 · Oct 30, 2018
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