IP Library Granted Patent US 12,291,114
Granted Patent B2
US 12,291,114 · App. 17/856,387 · Granted May 6, 2025

Electric vehicle charging plug

Inventors: Adam Michalik (Bibice, PL); Renata Porębska (Oświęcim, PL); Artur Zawadzki (Cracow, PL); Marcin Białas (Cracow, PL); Wojciech Wysocki (Cracow, PL); Dariusz Bednarowski (Cracow, PL)
Assignee: ABB E-mobility B.V.
B60L53/16H01R13/6683H04W4/80H01R2201/26
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Quick Facts
Patent No.
US 12,291,114
App. No.
17/856,387
Granted
May 6, 2025
Kind
B2
Abstract

An electric vehicle charging plug includes a housing for connecting to an electric vehicle, a main housing, a sensor comprising at least one conductive path embedded in a wall or arranged on the surface of the housing and/or main housing, and a control unit wherein the sensor is configured to detect the crack of the housing and/or the main housing.

Claims (29)

1. An electric vehicle charging plug comprising:

a housing configured to connect to an electric vehicle,

a main housing,

a sensor comprising at least one conductive path embedded in a wall or arranged on the surface of the housing and/or main housing, and

a control unit,

wherein the sensor is configured to:

detect a crack of the housing and/or the main housing; and

measure at least one characteristic of the at least one conductive path, wherein detecting the crack of the housing and/or the main housing is based on the at least one characteristic of the at least one conductive path changing upon at least partial breakage of the at least one conductive path, wherein the at least one conductive path is an electric conductive path, and wherein the control unit is configured to measure impedance, inductance and/or capacitance of the electric conductive path.

2. The electric vehicle charging plug according to claim 1 , wherein the crack of the housing and/or the main housing is indicated by an increase of the resistance.

3. The electric vehicle charging plug according to claim 1 ,

wherein the sensor further comprises an RFID tag connected to an RFID tag antenna, and an RFID controller connected to an RFID controller antenna, wherein the RFID controller is configured to maintain a communication with the RFID tag,

wherein the at least one conductive path acts as the RFID tag antenna or as the RFID controller antenna, and

wherein the sensor is configured such that upon the at least partial breakage of the at least one conductive path the communication between the RFID controller and the RFID tag is no longer possible thereby indicating the crack of the housing and/or the main housing.

4. An electric vehicle charging plug comprising:

a housing configured to connect an electric vehicle,

a main housing,

a sensor comprising at least one conductive path embedded in a wall or arranged on the surface of the housing and/or main housing, and a RFID system consisting of a RFID tag connected to an RFID tag antenna and an RFID controller connected to a RFID controller antenna, and

a control unit,

wherein the sensor is configured to detect a crack of the housing and/or the main housing, and

wherein the RFID system is configured to measure at least one characteristic of the least one conductive path, the at least one characteristic including resistance, impedance, inductance and/or capacitance,

wherein the sensor is configured such that upon at least partial breakage of the least one conductive path the at least one characteristic of the at least one conductive path measured by the RFID system changes thereby indicating the crack of the housing and/or the main housing.

5. The electric vehicle charging plug according to claim 1 , wherein the at least one conductive path is a light conductive path and the control unit is configured to measure intensity, modulation and/or frequency of a light beam in the light conductive path.

6. The electric vehicle charging plug according to claim 1 , wherein the at least one conductive path is made of a metallic layer, conductive ink, conductive plastic or conductive elastomer.

7. The electric vehicle charging plug according to claim 1 , wherein the least one conductive path is in a form of a conductive path on a foil.

8. The electric vehicle charging plug according to claim 1 , wherein the at least one conductive path is arranged on a surface of the housing and/or the main housing utilizing 3D printing or utilizing Laser Direct Structuring technology.

9. The electric vehicle charging plug according to claim 1 , wherein the at least one conductive path is made from at least one conductive thread.

10. The electric vehicle charging plug according to claim 1 , wherein the control unit is configured to communicate with a charging device.

11. The electric vehicle charging plug according to claim 10 , wherein the control unit is configured to trigger a control signal of the charging device terminating or preventing a start of a charging process of the charging device upon detecting the crack of the housing and/or the main housing.

12. The electric vehicle charging plug according to claim 1 , wherein the at least one conductive path is arranged on an inside surface or an outside surface of the housing and/or the main housing.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2024
From: ABB SCHWEIZ AG
To: ABB E-MOBILITY B.V.
Reel/Frame 068823/0303 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2022
From: MICHALIK, ADAM; POREBSKA, RENATA; ZAWADZKI, ARTUR; BIALAS, MARCIN; WYSOCKI, WOJCIECH; BEDNAROWSKI, DARIUSZ
To: ABB SCHWEIZ AG
Reel/Frame 060424/0110 →